Harley Davidson 2008 Touring Models. Service Manual - page 33

 

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Harley Davidson 2008 Touring Models. Service Manual - page 33

 

 

D.3

TORQUE CONVERSIONS

UNITED STATES SYSTEM

The U.S. units of torque, foot pounds and inch pounds, are
used in this service manual. To convert units, use the following
equations:

•

foot pounds (ft-lbs) X 12.00000 = inch pounds (in-lbs).

•

inch pounds (in-lbs) X 0.08333 = foot pounds (ft-lbs).

METRIC SYSTEM

All metric torque specifications are written in Newton-meters
(Nm). To convert metric to United States units and United
States to metric, use the following equations:

•

Newton meters (Nm) X 0.737563 = foot pounds (ft-lbs).

•

Newton meters (Nm) X 8.85085 = inch pounds (in-lbs).

•

foot pounds (ft-lbs) X 1.35582 = Newton meters (Nm).

•

inch pounds (in-lbs) X 0.112985 = Newton meters (Nm).

2008 Touring Service:  Appendix D Conversions  D-3

SUBJECT

............................................................................................................................

PAGE NO.

E.1 GLOSSARY..............................................................................................................................E-1

APPENDIX E GLOSSAR

Y

E.1

GLOSSARY

ACRONYMS AND ABBREVIATIONS

Table E-1. Acronyms and Abbreviations

DESCRIPTION

ACRONYM OR ABBREVIATION

Amperes

A

Alternating Current

AC

Accessory

ACC

Automatic Compression Release

ACR

Absorbed Glass Mat (battery)

AGM

Ampere

AMP

American Wire Gauge

AWG

Battery Voltage

B+

Bank Angle Sensor

BAS

Before Top Dead Center

BTDC

Celsius (Centigrade)

C

California

CA

Calibration

CAL

Cubic Centimeters

CC

Cold Cranking Amps

CCA

Crankshaft Position

CKP

Centimeter

cm

Direct Current

DC

Data Link Connector

DLC

Domestic

DOM

Diagnostic Trouble Code

DTC

Digital Volt Ohm Meter

DVOM

Electronic Control Module

ECM

Engine Coolant Temperature

ECT

Electrically Erasable Programmable Read Only Memory

EEPROM

Electronic Fuel Injection

EFI

Engine Temperature

ET

Evaporative Emissions Control System

EVAP

Fahrenheit

F

Foot-Pounds

ft-lbs

Fluid Ounce

fl oz.

Gram

g

Gallon

GAL

Gross Axle Weight Rating

GAWR

Ground (electrical)

GND

Gross Vehicle Weight Rating

GVWR

Harley-Davidson International

HDI

Harley-Davidson Smart Security System

H-DSSS

Hands Free Security Module

HFSM

Mercury

Hg

Idle Air Control

IAC

2008 Touring Service:  Appendix E Glossary  E-1

Table E-1. Acronyms and Abbreviations

DESCRIPTION

ACRONYM OR ABBREVIATION

Intake Air Temperature

IAT

Inside Diameter

ID

Ignition Light/Key Switch

IGN

Instrument Module

IM

Inch

In.

Injector Pulse Width

INJ PW

Inch-Pounds

in-lbs

Kilogram

Kg

Kilometer

Km

Kilopascal

kPa

Kilometers Per Hour

km/hr

Liter

L

Liquid Crystal Display

LCD

Light Emitting Diode

LED

Milliampere

mA

Manifold Absolute Pressure

MAP

milliliter

ml

millimeter

mm

Miles Per Hour

MPH

millisecond

ms

Newton-Meter

Nm

Not Applicable

N/A

Number

no.

Oxygen

O2

Outside Diameter

OD

Original Equipment Manufacturer

OEM

Ounce

oz

Parts and Accessories

P&A

Part Number

PN

Pounds per Square Inch

PSI

Reserve

RES

Revolutions Per Minute

RPM

Cubic Feet per Hour at Standard Conditions

SCFH

Throttle Control Actuator

TCA

Top Dead Center

TDC

Twist Grip Sensor

TGS

Throttle Position

TP

Intake Air Temperature/Manifold Absolute Pressure

TMAP

Turn Signal Module

TSM

Turn Signal/Security Module

TSSM

Volt

V

Volts of Alternating Current

VAC

Volts of Direct Current

VDC

E-2  2008 Touring Service:  Appendix E Glossary

Table E-1. Acronyms and Abbreviations

DESCRIPTION

ACRONYM OR ABBREVIATION

Vehicle Identification Number

VIN

Vehicle Speed Sensor

VSS

2008 Touring Service:  Appendix E Glossary  E-3

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

1.24 STORAGE, Placing in Storage 

STORAGE COVER

98716-87A

3.18 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case 

HIGH-PERFORMANCE SEALANT, GRAY

99650-02

1.16 BATTERY MAINTENANCE, Storage 

GLOBAL BATTERY CHARGER

99863-01A

3.22 CYLINDER HEAD, Valve Guide Replacement 

VALVE GUIDE REAMER

B-45523

3.22 CYLINDER HEAD, Valve Guide Replacement 

VALVE GUIDE DRIVER

B-45524-1

3.22 CYLINDER HEAD, Valve Guide Replacement 

VALVE GUIDE INSTALLER SLEEVE

B-45524-2A

3.22 CYLINDER HEAD, Inspection 

VALVE GUIDE HONE

B-45525

3.22 CYLINDER HEAD, Valve Guide Replacement 

VALVE GUIDE HONE

B-45525

3.27 CRANKCASE, Right Crankcase Half 

CRANKCASE BEARING
REMOVER/INSTALLER

B-45655

3.27 CRANKCASE, Left Crankcase Half 

CRANKCASE BEARING
REMOVER/INSTALLER

B-45655

A.3 AUTOFUSE ELECTRICAL CONNECTORS, Autofuse
Connector Repair 

SNAP-ON TERMINAL PICK

GA500A

2.44 WINDSHIELD: FLHR/C, Windshield Window 

ROBINAIR HEAT GUN

HD-25070

3.27 CRANKCASE, Sprocket Shaft Bearing Inner Race 

ROBINAIR HEAT GUN

HD-25070

A.18 SEALED SPLICE CONNECTORS, Sealed Splice
Connector Repair 

ROBINAIR HEAT GUN

HD-25070

3.7 TROUBLESHOOTING, Compression Test 

CYLINDER COMPRESSION GAUGE

HD-33223-1

2.19 STEERING HEAD BEARINGS, Removal 

UNIVERSAL DRIVER

HD-33416

2.21 REAR SHOCK ABSORBERS, Removal 

AIR SUSPENSION PUMP AND GAUGE

HD-34633

1.17 SUSPENSION ADJUSTMENTS, General 

AIR SUSPENSION PUMP AND GAUGE

HD-34633A

2.20 REAR AIR SUSPENSION, Removal and Installation 

AIR SUSPENSION PUMP AND GAUGE

HD-34633A

2.17 FRONT FORK, Assembly 

FORK OIL SEAL INSTALLER

HD-34634

3.22 CYLINDER HEAD, Disassembly 

VALVE SPRING COMPRESSOR

HD-34736-B

3.22 CYLINDER HEAD, Assembly 

VALVE SPRING COMPRESSOR

HD-34736-B

3.22 CYLINDER HEAD, Inspection 

VALVE GUIDE CLEANING BRUSH

HD-34751

3.22 CYLINDER HEAD, Valve Guide Replacement 

VALVE GUIDE CLEANING BRUSH

HD-34751

3.22 CYLINDER HEAD, Valve Guide Replacement 

VALVE GUIDE CLEANING BRUSH

HD-34751

3.22 CYLINDER HEAD, Valve and Seat Refacing 

VALVE GUIDE CLEANING BRUSH

HD-34751

3.22 CYLINDER HEAD, Assembly 

VALVE GUIDE CLEANING BRUSH

HD-34751

3.27 CRANKCASE, Sprocket Shaft Bearing Inner Race 

MAINSHAFT BEARING INNER RACE
PULLER/INSTALLER

HD-34902-B

6.4 PRIMARY CHAINCASE HOUSING, Mainshaft Bearing
Inner Race 

MAINSHAFT BEARING INNER RACE
REMOVER/INSTALLER

HD-34902-B

7.6 MAIN DRIVE GEAR AND BEARING, Removal 

PILOT

HD-35316-10

7.6 MAIN DRIVE GEAR AND BEARING, Removal 

RECEIVER CUP

HD-35316-11

7.6 MAIN DRIVE GEAR AND BEARING, Installation 

INSTALLER CUP

HD-35316-12

7.6 MAIN DRIVE GEAR AND BEARING, Removal 

CROSS PLATE

HD-35316-3A

7.6 MAIN DRIVE GEAR AND BEARING, Installation 

CROSS PLATE

HD-35316-3A

7.6 MAIN DRIVE GEAR AND BEARING, Removal 

8 IN. BOLT

HD-35316-4A

7.6 MAIN DRIVE GEAR AND BEARING, Installation 

8 IN. BOLT

HD-35316-4A

7.6 MAIN DRIVE GEAR AND BEARING, Removal 

12 IN. BOLT

HD-35316-5

7.6 MAIN DRIVE GEAR AND BEARING, Installation 

12 IN. BOLT

HD-35316-5

7.6 MAIN DRIVE GEAR AND BEARING, Removal 

WASHER

HD-35316-7

7.6 MAIN DRIVE GEAR AND BEARING, Installation 

WASHER

HD-35316-7

I

T

OOLS

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

7.6 MAIN DRIVE GEAR AND BEARING, Installation 

BEARING DRIVER

HD-35316-8

7.6 MAIN DRIVE GEAR AND BEARING, Removal 

BEARING DRIVER

HD-35316-9

7.6 MAIN DRIVE GEAR AND BEARING, Removal 

MAIN DRIVE GEAR/BEARING REMOVER
AND INSTALLER

HD-35316-C

1.13 REAR BELT DEFLECTION, Checking Belt Deflec-
tion 

BELT TENSION GAUGE

HD-35381A

1.13 REAR BELT DEFLECTION, Setting Belt Deflection 

BELT TENSION GAUGE

HD-35381A

2.4 REAR WHEEL, Installation 

BELT TENSION GAUGE

HD-35381A

3.7 TROUBLESHOOTING, Cylinder Leakdown Test 

CYLINDER LEAKDOWN TESTER

HD-35667-A

3.22 CYLINDER HEAD, Valve and Seat Refacing 

NEWAY VALVE SEAT CUTTER SET

HD-35758-C

A.15 PACKARD METRI-PACK TERMINALS, Metri-Pack
Terminal Crimps 

PACKARD TERMINAL CRIMP TOOL

HD-38125-6

A.1 AMP 1-PLACE CONNECTORS, AMP 1-Place Con-
nector Repair 

PACKARD TERMINAL CRIMPER

HD-38125-7

A.9 DEUTSCH MINI TERMINAL REPAIR, Deutsch Mini
Terminal Crimps 

PACKARD TERMINAL CRIMPER

HD-38125-7

A.15 PACKARD METRI-PACK TERMINALS, Metri-Pack
Terminal Crimps 

PACKARD TERMINAL CRIMPER

HD-38125-7

A.15 PACKARD METRI-PACK TERMINALS, Metri-Pack
Terminal Crimps 

PACKARD CRIMPING TOOL

HD-38125-8

A.18 SEALED SPLICE CONNECTORS, Sealed Splice
Connector Repair 

PACKARD CRIMPING TOOL

HD-38125-8

2.19 STEERING HEAD BEARINGS, Removal 

STEERING HEAD BEARING CUP
REMOVER

HD-39301A

2.19 STEERING HEAD BEARINGS, Installation 

STEERING HEAD BEARING CUP
INSTALLER

HD-39302

3.18 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case 

SPROCKET SHAFT OIL SEAL INSTALLER

HD-39361-B

A.1 AMP 1-PLACE CONNECTORS, AMP 1-Place Con-
nector Repair 

SOCKET TERMINAL TOOL

HD-39621-27

A.1 AMP 1-PLACE CONNECTORS, AMP 1-Place Con-
nector Repair 

PIN TERMINAL REMOVER

HD-39621-28

3.22 CYLINDER HEAD, Valve Guide Replacement 

CYLINDER HEAD SUPPORT STAND

HD-39782-1

3.22 CYLINDER HEAD, Valve Guide Replacement 

INTAKE SEAT ADAPTER

HD-39782-3

3.22 CYLINDER HEAD, Valve Guide Replacement 

EXHAUST SEAT ADAPTER

HD-39782-4

3.22 CYLINDER HEAD, Valve Guide Replacement 

CYLINDER HEAD SUPPORT STAND KIT

HD-39782-A

3.22 CYLINDER HEAD, Disassembly 

CYLINDER HEAD HOLDING FIXTURE

HD-39786

3.22 CYLINDER HEAD, Valve Guide Replacement 

CYLINDER HEAD HOLDING FIXTURE

HD-39786

3.22 CYLINDER HEAD, Valve and Seat Refacing 

CYLINDER HEAD HOLDING FIXTURE

HD-39786

3.22 CYLINDER HEAD, Assembly 

CYLINDER HEAD HOLDING FIXTURE

HD-39786

2.30 TOUR-PAK SERVICE, Hinges 

RIVET TOOL

HD-39787A

3.22 CYLINDER HEAD, Valve Guide Replacement 

REAMER T-HANDLE

HD-39847

3.22 CYLINDER HEAD, Valve Guide Replacement 

REAMER LUBRICANT

HD-39964

A.7 DEUTSCH STANDARD TERMINAL REPAIR, Deutsch
Standard Terminal Crimps 

DEUTSCH TERMINAL CRIMP TOOL

HD-39965-A

II TOOLS

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

A.18 SEALED SPLICE CONNECTORS, Sealed Splice
Connector Repair 

ULTRA TORCH UT-100

HD-39969

2.17 FRONT FORK, Disassembly 

FORK TUBE HOLDER

HD-41177

4.17 FUEL PRESSURE TEST, Testing 

FUEL PRESSURE GAUGE

HD-41182

A.18 SEALED SPLICE CONNECTORS, Sealed Splice
Connector Repair 

HEAT SHIELD ATTACHMENT

HD-41183

4.20 INTAKE LEAK TEST, Leak Tester 

PROPANE ENRICHMENT KIT

HD-41417

A.6 DEUTSCH ELECTRICAL CONNECTORS, Deutsch
Connector Repair 

DEUTSCH CONNECTOR SERVICE KIT

HD-41475

A.6 DEUTSCH ELECTRICAL CONNECTORS, Deutsch
Connector Repair 

FLAT BLADE L-HOOK

HD-41475-100

A.2 AMP MULTILOCK CONNECTORS, AMP Multilock
Connector Repair 

AMP MULTILOCK CRIMPER

HD-41609

2.7 WHEEL LACING: 16 INCH RIM, General 

T-30 I.P. (TORX PLUS) DRIVER

HD-42135

3.13 REMOVING ENGINE FROM CHASSIS, Procedure 

BENCH STAND

HD-42310

3.14 INSTALLING ENGINE IN CHASSIS, Procedure 

BENCH STAND

HD-42310

3.13 REMOVING ENGINE FROM CHASSIS, Procedure 

TWIN CAM 88 CRADLE

HD-42310-2

1.5 ENGINE OIL AND FILTER, Changing Oil and Oil
Filter: Touring Models 

OIL FILTER WRENCH

HD-42311

1.5 ENGINE OIL AND FILTER, Changing Oil and Oil
Filter: Touring Models 

OIL FILTER WRENCH

HD-42311

3.15 TOP END OVERHAUL: DISASSEMBLY, Piston 

PISTON PIN CIRCLIP
REMOVER/INSTALLER

HD-42317-A

3.16 TOP END OVERHAUL: ASSEMBLY, Piston 

PISTON PIN CIRCLIP
REMOVER/INSTALLER

HD-42317-A

3.15 TOP END OVERHAUL: DISASSEMBLY, Piston 

PISTON PIN REMOVER

HD-42320-A

3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder 

PISTON SUPPORT PLATE

HD-42322

3.15 TOP END OVERHAUL: DISASSEMBLY, Cylinder
Head 

CYLINDER TORQUE PLATES

HD-42324-A

3.23 CYLINDER, Cleaning 

CYLINDER TORQUE PLATES

HD-42324-A

3.25 COVER AND CAM SUPPORT PLATE, Cam Needle
Bearings 

CAMSHAFT NEEDLE BEARING
REMOVER/INSTALLER

HD-42325-A

3.18 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case 

CRANKSHAFT GUIDE

HD-42326-B

3.27 CRANKCASE, Right Crankcase Half 

CRANKCASE BEARING
REMOVER/INSTALLER BASE

HD-42720-5

3.27 CRANKCASE, Left Crankcase Half 

CRANKCASE BEARING
REMOVER/INSTALLER BASE

HD-42720-5

A.8 DEUTSCH SOLID BARREL MINI TERMINAL
REPAIR, Deutsch Solid Barrel Terminal Crimps 

ELECTRICAL CRIMPER TOOL

HD-42879

3.13 REMOVING ENGINE FROM CHASSIS, Procedure 

ROLLING STAND

HD-43646A

3.14 INSTALLING ENGINE IN CHASSIS, Procedure 

ROLLING STAND

HD-43646A

2.8 SEALED WHEEL BEARINGS, Removal 

WHEEL BEARING REMOVER/INSTALLER

HD-44060B

4.17 FUEL PRESSURE TEST, Testing 

FUEL PRESSURE GAUGE ADAPTER

HD-44061

1.5 ENGINE OIL AND FILTER, Changing Oil and Oil
Filter: Touring Models 

OIL FILTER WRENCH

HD-44067A

3.27 CRANKCASE, Sprocket Shaft Bearing Inner Race 

FLYWHEEL SUPPORT FIXTURE

HD-44358

TOOLS  III

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

2.22 REAR FORK, Disassembly and Assembly 

REAR SWINGARM BEARING INSTALLER

HD-45327

A.17 PACKARD MICRO-64 CONNECTORS, Packard
Micro-64 Connector Repair 

PACKARD MICRO-64 TERMINAL
REMOVER

HD-45928

A.17 PACKARD MICRO-64 CONNECTORS, Packard
Micro-64 Connector Repair 

PACKARD MICRO-64 TERMINAL
CRIMPER

HD-45929

2.42 INNER FAIRING: FLTR, Removal 

IGNITION SWITCH CONNECTOR
REMOVER

HD-45961

8.17 IGNITION/LIGHT KEY SWITCH AND FORK
LOCK, FLHX, FLHT/C/U, FLTR 

IGNITION SWITCH CONNECTOR
REMOVER

HD-45961

8.17 IGNITION/LIGHT KEY SWITCH AND FORK
LOCK, FLHX, FLHT/C/U, FLTR 

IGNITION SWITCH ALIGNMENT TOOL

HD-45962

2.11 VEHICLE ALIGNMENT, Method A 

VEHICLE ALIGNMENT TOOL

HD-46247A

6.6 TRANSMISSION SPROCKET, Removal 

FINAL DRIVE SPROCKET LOCKING TOOL

HD-46282

6.6 TRANSMISSION SPROCKET, Installation 

FINAL DRIVE SPROCKET LOCKING TOOL

HD-46282

3.15 TOP END OVERHAUL: DISASSEMBLY, Rocker
Covers 

LOWER ROCKER BOX WRENCH

HD-47248

4.12 INDUCTION MODULE, Removal 

INTAKE MANIFOLD WRENCH

HD-47250

3.15 TOP END OVERHAUL: DISASSEMBLY, Rocker
Covers 

UPPER ROCKER BOX WRENCH

HD-47258

7.6 MAIN DRIVE GEAR AND BEARING, Installation 

INSTALLER

HD-47856-1

7.6 MAIN DRIVE GEAR AND BEARING, Installation 

PILOT

HD-47856-2

7.6 MAIN DRIVE GEAR AND BEARING, Installation 

ADAPTER

HD-47856-3

7.6 MAIN DRIVE GEAR AND BEARING, Installation 

NUT

HD-47856-6

7.6 MAIN DRIVE GEAR AND BEARING, Installation 

CROW'S FOOT WRENCH

HD-47856-7

6.6 TRANSMISSION SPROCKET, Removal 

MAINSHAFT LOCKNUT WRENCH

HD-47910

6.6 TRANSMISSION SPROCKET, Installation 

MAINSHAFT LOCKNUT WRENCH

HD-47910

1.13 REAR BELT DEFLECTION, Setting Belt Deflection 

AXLE NUT TORQUE ADAPTER

HD-47925

2.4 REAR WHEEL, Removal 

AXLE NUT TORQUE ADAPTER

HD-47925

7.6 MAIN DRIVE GEAR AND BEARING, Cleaning and
Inspection 

MAIN DRIVE GEAR BEARING AND SEAL
INSTALLATION TOOL

HD-47932

7.6 MAIN DRIVE GEAR AND BEARING, Mainshaft Seal
Replacement 

MAIN DRIVE GEAR SEAL INSTALLER

HD-47933

3.17 BOTTOM END OVERHAUL: DISASSEMBLY, Cover
and Cam Support Plate 

CRANKSHAFT/CAMSHAFT SPROCKET
LOCKING TOOL

HD-47941

3.18 BOTTOM END OVERHAUL: ASSEMBLY, Cover
and Cam Support Plate 

CRANKSHAFT/CAMSHAFT SPROCKET
LOCKING TOOL

HD-47941

3.25 COVER AND CAM SUPPORT PLATE, Camshafts 

CAMSHAFT ASSEMBLY TOOL

HD-47956

6.3 DRIVE COMPONENTS, Removal 

PRIMARY DRIVE LOCKING TOOL

HD-47977

8.8 BATTERY, Battery Testing 

ELECTRICAL SYSTEM ANALYZER WITH
WIRELESS PRINTER

HD-48053

A.10 MOLEX CONNECTORS, Molex Connector Repair 

MOLEX ELECTRICAL CONNECTOR TER-
MINAL REMOVER

HD-48114

A.10 MOLEX CONNECTORS, Crimp Terminal to Lead 

ELECTRICAL CRIMP TOOL

HD-48119

4.14 OXYGEN SENSORS (O2), Removal 

O2 SENSOR SOCKET

HD-48262

3.15 TOP END OVERHAUL: DISASSEMBLY, Rocker
Arm Support Plate 

CRANKSHAFT ROTATING WRENCH

HD-48283

IV TOOLS

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

4.5 FUEL TANK TOP PLATE, Removal 

CAM RING REMOVER/INSTALLER

HD-48646

1.14 BLEEDING BRAKES, Procedure 

DIGITAL TECHNICIAN II

HD-48650

C.1 ABS MODULE, Installation 

DIGITAL TECHNICIAN II

HD-48650

2.5 REAR WHEEL COMPENSATOR, Sprocket Bearing
Replacement 

REAR WHEEL COMPENSATOR
SPROCKET BEARING
REMOVER/INSTALLER

HD-48921

2.17 FRONT FORK, Assembly 

FORK OIL LEVEL GAUGE

HD-59000B

6.6 TRANSMISSION SPROCKET, Removal 

PILOT

HD-94660-2

6.6 TRANSMISSION SPROCKET, Installation 

PILOT

HD-94660-2

2.9 TRUING LACED WHEELS, Lateral Truing 

SPOKE WRENCH

HD-94681-80

3.20 ROCKER ARM SUPPORT PLATE, Cleaning and
Inspection 

ROCKER ARM BUSHING REAMER

HD-94804-57

7.6 MAIN DRIVE GEAR AND BEARING, Removal 

LONG BOLTS

HD-95637-10

3.27 CRANKCASE, Sprocket Shaft Bearing Inner Race 

WEDGE ATTACHMENT

HD-95637-46B

7.6 MAIN DRIVE GEAR AND BEARING, Removal 

WEDGE ATTACHMENT

HD-95637-46B

3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder 

THREADED CYLINDERS

HD-95952-1

3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder 

CONNECTING ROD CLAMPING TOOL

HD-95952-33C

3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder 

PISTON RING COMPRESSOR

HD-96333-51E

3.22 CYLINDER HEAD, Inspection 

VALVE SPRING TESTER

HD-96796-47

3.6 OIL PRESSURE, Checking Oil Pressure 

OIL PRESSURE GAUGE SET

HD-96921-52C

3.18 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case 

SPROCKET SHAFT BEARING INSTALLER

HD-97225-55C

3.27 CRANKCASE, Sprocket Shaft Bearing Inner Race 

SPROCKET SHAFT BEARING INSTALLER

HD-97225-55C

2.6 CHECKING RIM RUNOUT, Inspection 

WHEEL TRUING STAND

HD-99500-80

2.9 TRUING LACED WHEELS, Lateral Truing 

WHEEL TRUING STAND

HD-99500-80

2.10 CHECKING CAST WHEEL RUNOUT, Radial
Runout 

WHEEL TRUING AND BALANCING STAND

HD-99500-80

7.5 TRANSMISSION ASSEMBLY, Disassembly 

TRANSMISSION SHAFT RETAINING RING
PLIERS

J-5586A

7.6 MAIN DRIVE GEAR AND BEARING, Removal 

NICE BEARING

RS-25100-200

7.6 MAIN DRIVE GEAR AND BEARING, Removal 

NICE BEARING

RS-25100-200

1.14 BLEEDING BRAKES, Procedure 

BASIC VACUUM BRAKE BLEEDER

SNAP-ON BB200A

C.1 ABS MODULE, Removal 

BASIC VACUUM BRAKE BLEEDER

SNAP-ON BB200A

A.14 PACKARD 630 METRI-PACK CONNECTORS, 630
Metri-Pack Connector Repair 

SNAP-ON PICK

SNAP-ON TT600-3

TOOLS  V

2008 Touring Models Service Manual

NOTES

TORQUE VALUE

FASTENER

2.37 INNER FAIRING: FLHX, FLHT/C/U, Installa-
tion 

1.1-2.3 Nm

10-20 in-lbs

2 inch diameter gauge nuts

8.28 GAUGES AND INSTRUMENTS: FLHX,
FLHT/C/U, FLTR, 2 Inch Diameter Gauges: Fuel
Level, Ambient Air Temperature, Voltmeter, Oil
Pressure 

1.1-2.3 Nm

10-20 in-lbs

2 inch diameter gauge nuts

8.6 ELECTRICAL CADDIES, Right Side Caddy 

4.4-6.8 Nm

39-60 in-lbs

ABS module screws

C.1 ABS MODULE, Installation 

4.4-6.8 Nm

39-60 in-lbs

ABS module to right side caddy socket
head screws

1.11 CLUTCH, Adjustment 

8.1-13.6 Nm

72-120 in-lbs

Adjuster screw jam nut

1.2 MAINTENANCE SCHEDULE, General 

4.5-6.8 Nm

40-60 in-lbs

Air cleaner cover bracket screw

1.7 AIR CLEANER AND EXHAUST
SYSTEM, Installation / metric 

4.5-6.8 Nm

40-60 in-lbs

Air cleaner cover bracket screws

1.2 MAINTENANCE SCHEDULE, General 

4.1-6.8 Nm

36-60 in-lbs

Air cleaner cover screw

1.7 AIR CLEANER AND EXHAUST
SYSTEM, Installation / Use Loctite Medium
Strength Threadlocker 243 (Blue) 

4.1-6.8 Nm

36-60 in-lbs

Air cleaner cover screw

2.18 AIR DAM: FLTR, Air Dam (FLTR) 

13.6-16.3 Nm

120-144 in-lbs

Air dam hex screws (FLTR)

2.18 AIR DAM: FLTR, Air Dam (FLTR) 

13.6-16.3 Nm

120-144 in-lbs

Air dam hex screws (FLTR)

2.19 STEERING HEAD BEARINGS, Installation 

13.6-16.3 Nm

120-144 in-lbs

Air dam screws (FLTR)

2.38 AIR DEFLECTORS: FLHTCU, Air Deflectors
(FLHTCU) 

2.8-3.4 Nm

25-30 in-lbs

Air deflector screws

2.20 REAR AIR SUSPENSION, Removal and
Installation 

4.5-5.6 Nm

40-50 in-lbs

Air valve mount hex nut

2.37 INNER FAIRING: FLHX, FLHT/C/U, Installa-
tion 

20-27 Nm

15-20 ft-lbs

Auxiliary lamp bracket to fork bracket
screws

8.11 AUXILIARY LAMPS AND BRACKETS, Auxil-
iary Lamp Bracket 

20-27 Nm

15-20 ft-lbs

Auxiliary lamp bracket to fork bracket
screws (FLHT/C/U)

8.11 AUXILIARY LAMPS AND BRACKETS, Auxil-
iary Lamp Bracket 

8.1-12.2 Nm

72-108 in-lbs

Auxiliary lamp bracket to fork bracket
stud acorn nuts (FLHR/C)

C.3 ABS BRAKE LINES, ABS Module to Front
Brake Calipers 

23.1-25.8 Nm

17-19 ft-lbs

Banjo bleeder bolts to calipers

2.13 FRONT BRAKE CALIPER, Installation 

23.1-25.8 Nm

17-19 ft-lbs

Banjo bleeder bolt to caliper

2.12 FRONT BRAKE MASTER CYLINDER, Front
Brake Line 

23.1-25.8 Nm

17-19 ft-lbs

Banjo bleeder bolt to front brake caliper

C.1 ABS MODULE, Installation 

17-20 Nm

12.5-14.5 ft-lbs

Banjo bolt to ABS module

C.3 ABS BRAKE LINES, Front Master Cylinder to
ABS Module 

17-20 Nm

12.5-14.5 ft-lbs

Banjo bolt to ABS module

C.3 ABS BRAKE LINES, ABS Module to Front
Brake Calipers 

17-20 Nm

12.5-14.5 ft-lbs

Banjo bolt to ABS module

C.3 ABS BRAKE LINES, Rear Master Cylinder to
ABS Module 

17-20 Nm

12.5-14.5 ft-lbs

Banjo bolt to ABS module

C.3 ABS BRAKE LINES, ABS Module to Rear
Brake Caliper 

17-20 Nm

12.5-14.5 ft-lbs

Banjo bolt to ABS module

2.14 REAR BRAKE MASTER CYLINDER, Rear
Brake Line 

23.1-25.8 Nm

17-19 ft-lbs

Banjo bolt to caliper

2.15 REAR BRAKE CALIPER, Installation 

23.1-25.8 Nm

17-19 ft-lbs

Banjo bolt to caliper

C.3 ABS BRAKE LINES, ABS Module to Rear
Brake Caliper 

23.1-25.8 Nm

17-19 ft-lbs

Banjo bolt to caliper

2.12 FRONT BRAKE MASTER CYL-
INDER, Assembly and Installation 

17.6-20.3 Nm

13-15 ft-lbs

Banjo bolt to master cylinder

VII

T

ORQ

UE 

V

ALUES

2008 Touring Models Service Manual

NOTES

TORQUE VALUE

FASTENER

2.14 REAR BRAKE MASTER CYL-
INDER, Assembly and Installation 

17.6-20.3 Nm

13-15 ft-lbs

Banjo bolt to master cylinder

2.14 REAR BRAKE MASTER CYLINDER, Rear
Brake Line 

17.6-20.3 Nm

13-15 ft-lbs

Banjo bolt to master cylinder

C.3 ABS BRAKE LINES, Front Master Cylinder to
ABS Module 

17.6-20.3 Nm

13-15 ft-lbs

Banjo bolt to master cylinder

C.3 ABS BRAKE LINES, Rear Master Cylinder to
ABS Module 

17.6-20.3 Nm

13-15 ft-lbs

Banjo bolt to master cylinder

2.12 FRONT BRAKE MASTER CYLINDER, Front
Brake Line 

17.6-20.3 Nm

13-15 ft-lbs

Banjo bolt to master cylinder reservoir

8.21 ALTERNATOR, Installation 

6.8-10.9 Nm

60-96 in-lbs

Battery cable terminal bolt (10mm)

1.2 MAINTENANCE SCHEDULE, General 

6.8-10.9 Nm

60-96 in-lbs

Battery terminal bolt

1.16 BATTERY MAINTENANCE, Battery: Touring
Models 

6.8-10.9 Nm

60-96 in-lbs

Battery terminal bolt

1.16 BATTERY MAINTENANCE, Battery: Touring
Models 

6.8-10.9 Nm

60-96 in-lbs

Battery terminal bolt

5.2 STARTER, Installation 

6.8-10.9 Nm

60-96 in-lbs

Battery terminal bolt

4.21 EVAPORATIVE EMISSIONS CONTROL (CA
MODELS), Charcoal Canister / metric 

8.1-10.9 Nm

72-96 in-lbs

Battery tray screws

1.15 BRAKE PADS AND DISCS, Brake Pad
Replacement / metric 

37.9-51.5 Nm

28-38 ft-lbs

Brake caliper (front) mounting screws

2.3 FRONT WHEEL, Installation / metric 

37.9-51.5 Nm

28-38 ft-lbs

Brake caliper (front) mounting screws

2.13 FRONT BRAKE CALIPER, Installation /
metric 

37.9-51.5 Nm

28-38 ft-lbs

Brake caliper (front) mounting screws

2.4 REAR WHEEL, Installation / metric 

58.3-65.1 Nm

43-48 ft-lbs

Brake caliper (rear) socket head screws

1.15 BRAKE PADS AND DISCS, Brake Pad
Replacement / metric 

58.3-65.1 Nm

43-48 ft-lbs

Brake caliper (rear) to caliper bracket
screws

2.15 REAR BRAKE CALIPER, Installation / metric 

58.3-65.1 Nm

43-48 ft-lbs

Brake caliper (rear) to caliper bracket
screws

1.14 BLEEDING BRAKES, Procedure 

9.0-11.3 Nm

80-100 in-lbs

Brake caliper bleeder valve

1.2 MAINTENANCE SCHEDULE, General 

8.5.-11.5 Nm

75-102 in-lbs

Brake caliper pad pin

1.15 BRAKE PADS AND DISCS, Brake Pad
Replacement / Always use new pin 

8.5-11.5 Nm

75-102 in-lbs

Brake caliper pad pin

1.15 BRAKE PADS AND DISCS, Brake Pad
Replacement / Always use new pin 

8.5-11.5 Nm

75-102 in-lbs

Brake caliper pad pin

2.3 FRONT WHEEL, Installation / Always use new
screws 

22-33 Nm

16-24 ft-lbs

Brake disc (front) screws

2.4 REAR WHEEL, Installation / Always use new
screws 

41-61 Nm

30-45 ft-lbs

Brake disc (rear) screws

2.14 REAR BRAKE MASTER CYLINDER, Rear
Brake Line 

4.0-5.1 Nm

35-45 in-lbs

Brake hose P-clamp to rear swingarm
bracket hex screw

C.3 ABS BRAKE LINES, Front Master Cylinder to
ABS Module 

2.3-3.4 Nm

20-30 in-lbs

Brake line bracket flange screw

C.3 ABS BRAKE LINES, ABS Module to Front
Brake Calipers 

2.3-3.4 Nm

20-30 in-lbs

Brake line bracket flange screw

2.19 STEERING HEAD BEARINGS, Installation 

13.6-20.3 Nm

120-180 in-lbs

Brake line bracket to lower fork bracket
screw

VIII TORQUE VALUES

2008 Touring Models Service Manual

NOTES

TORQUE VALUE

FASTENER

2.14 REAR BRAKE MASTER CYL-
INDER, Assembly and Installation 

20-27 Nm

15-20 ft-lbs

Brake pedal shaft locknut

2.14 REAR BRAKE MASTER CYLINDER, Rear
Brake Line 

20-27 Nm

15-20 ft-lbs

Brake pedal shaft locknut

C.3 ABS BRAKE LINES, Rear Master Cylinder to
ABS Module 

20-27 Nm

15-20 ft-lbs

Brake pedal shaft locknut

3.16 TOP END OVERHAUL: ASSEMBLY, Breather
Assembly 

10.2-13.6 Nm

90-120 in-lbs

Breather assembly bolts

4.3 AIR CLEANER ASSEMBLY, Installation /
metric 

29.8-32.5 Nm

22-24 ft-lbs

Breather bolts

3.18 BOTTOM END OVERHAUL:
ASSEMBLY, Cover and Cam Support Plate 

11.3-13.6 Nm

100-120 in-lbs

Cam chain tensioner fasteners

3.18 BOTTOM END OVERHAUL:
ASSEMBLY, Cover and Cam Support Plate 

14.1-17.5 Nm

125-155 in-lbs

Cam cover screws

3.18 BOTTOM END OVERHAUL:
ASSEMBLY, Cover and Cam Support Plate 

10.2-13.6 Nm

90-120 in-lbs

Cam support plate screws

3.18 BOTTOM END OVERHAUL:
ASSEMBLY, Cover and Cam Support Plate 

10.2-13.6 Nm

90-120 in-lbs

Cam support plate screws

8.32 ADVANCED AUDIO SYSTEM, Radio (Storage
Box) 

4.0-5.1 Nm

35-45 in-lbs

CB module to radio screw

8.32 ADVANCED AUDIO SYSTEM, CB Module 

4.0-5.1 Nm

35-45 in-lbs

CB module to radio screw

6.3 DRIVE COMPONENTS, Installation 

20.3-25.8 Nm

15-19 ft-lbs

Chain tensioner fasteners

4.21 EVAPORATIVE EMISSIONS CONTROL (CA
MODELS), Charcoal Canister / metric 

1.1-1.7 Nm

10-15 in-lbs

Charcoal canister screws

8.6 ELECTRICAL CADDIES, Battery Tray 

1.1-1.7 Nm

10-15 in-lbs

Charcoal canister screws

8.20 CRANKSHAFT POSITION SENSOR
(CKP), Installation 

10.2-13.6 Nm

90-120 in-lbs

CKP sensor mount screw

1.2 MAINTENANCE SCHEDULE, General 

8.1-13.6 Nm

72-120 in-lbs

Clutch adjuster screw locknut

2.23 CLUTCH CABLE, Installation 

10.2-13.6 Nm

90-120 in-lbs

Clutch cable fitting

7.4 CLUTCH RELEASE COVER, Assembly and
Installation 

10.2-13.6 Nm

90-120 in-lbs

Clutch cable fitting

6.5 CLUTCH, Clutch Pack Only 

10.2-12.4 Nm

90-110 in-lbs

Clutch diaphragm spring retainer bolts

6.3 DRIVE COMPONENTS, Installation 

94.9-108.5 Nm

70-80 ft-lbs

Clutch hub mainshaft nut

1.2 MAINTENANCE SCHEDULE, General 

9.5-12.2 Nm

84-108 in-lbs

Clutch inspection cover

1.9 PRIMARY CHAIN, Chaincase Lubricant:
Touring Models 

9.5-12.2 Nm

84-108 in-lbs

Clutch inspection cover screws

1.11 CLUTCH, Adjustment 

9.5-12.2 Nm

84-108 in-lbs

Clutch inspection cover screws

2.37 INNER FAIRING: FLHX, FLHT/C/U, Installa-
tion 

8-12 Nm

72-108 in-lbs

Clutch lever bracket handlebar clamp
screws

7.4 CLUTCH RELEASE COVER, Assembly and
Installation 

9.5-12.2 Nm

84-108 in-lbs

Clutch release cover screws

2.23 CLUTCH CABLE, Installation 

9.5-12.2 Nm

84-108 in-lbs

Clutch release cover socket head screws

6.3 DRIVE COMPONENTS, Installation 

210.1-223.7 Nm

155-165 ft-lbs

Compensating sprocket bolt

4.4 FUEL TANK, Installation 

2.7-3.4 Nm

20-30 in-lbs

Console rear bracket screws

4.5 FUEL TANK TOP PLATE, Installation / metric 

4.1-6.8 Nm

36-60 in-lbs

Console socket/hex screw

4.21 EVAPORATIVE EMISSIONS CONTROL (CA
MODELS), Fuel Vapor Vent Tube / metric 

4.1-6.8 Nm

36-60 in-lbs

Console socket/hex screw

TORQUE VALUES  IX

2008 Touring Models Service Manual

NOTES

TORQUE VALUE

FASTENER

4.3 AIR CLEANER ASSEMBLY, Installation /
metric 

4.5-6.8 Nm

40-60 in-lbs

Cover bracket screws

4.3 AIR CLEANER ASSEMBLY, Installation / Use
Loctite Medium Strength Threadlocker 243 (Blue) 

4.1-6.8 Nm

36-60 in-lbs

Cover screw

3.18 BOTTOM END OVERHAUL:
ASSEMBLY, Crankcase 

20.3-25.8 Nm

15-19 ft-lbs

Cranckase bolts, final

3.18 BOTTOM END OVERHAUL:
ASSEMBLY, Crankcase 

13.6 Nm

10 ft-lbs

Crankcase bolts, initial

3.27 CRANKCASE, Pipe Plug and Oil Fittings 

13.6-16.3 Nm

120-144 in-lbs

Crankcase pipe plugs

3.14 INSTALLING ENGINE IN CHASSIS, Pro-
cedure 

48.8-54.2 Nm

36-40 ft-lbs

Crankcase to front engine mounting
bracket bolts

3.18 BOTTOM END OVERHAUL:
ASSEMBLY, Cover and Cam Support Plate 

32.5 Nm

24 ft-lbs

Crank sprocket bolt, final torque

3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder
Head / See special method to tighten 

20.3-23.0 Nm

15-17 ft-lbs

Cylinder head bolts, final

3.23 CYLINDER, Inspection 

20.3-23.1 Nm

15-17 ft-lbs

Cylinder head bolts, final

3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder
Head / See special method to tighten 

13.5-16.2 Nm

120-144 in-lbs

Cylinder head bolts, initial

3.23 CYLINDER, Inspection 

13.6-16.3 Nm

120-144 in-lbs

Cylinder head bolts, initial

4.12 INDUCTION MODULE, Installation / metric 

10.9-16.3 Nm

96-144 in-lbs

Cylinder head flange adapter screws

4.12 INDUCTION MODULE, Installation / metric 

10.9-16.3 Nm

96-144 in-lbs

Cylinder head flange adapter screws

3.27 CRANKCASE, Cylinder Studs 

3.6-27.1 Nm

10-20 ft-lbs

Cylinder stud

6.5 CLUTCH, Clutch Pack and Bearing 

10.2-12.4 Nm

90-110 in-lbs

Diaphragm spring retainer bolts

8.6 ELECTRICAL CADDIES, Left Side Caddy 

8.1-10.9 Nm

72-96 in-lbs

Electrical caddy/battery tray screws

8.6 ELECTRICAL CADDIES, Left Side Caddy 

8.1-10.9 Nm

72-96 in-lbs

Electrical caddy/battery tray screws

8.6 ELECTRICAL CADDIES, Right Side Caddy 

8.1-10.9 Nm

72-96 in-lbs

Electrical caddy/battery tray screws

8.6 ELECTRICAL CADDIES, Battery Tray 

8.1-10.9 Nm

72-96 in-lbs

Electrical caddy/battery tray screws

8.6 ELECTRICAL CADDIES, Battery Tray 

8.1-10.9 Nm

72-96 in-lbs

Electrical caddy/battery tray screws

8.34 MAIN WIRING HARNESS, Installation: All
Models (Part 1) 

8.1-10.9 Nm

72-96 in-lbs

Electrical caddy/battery tray screws

8.34 MAIN WIRING HARNESS, Installation: All
Models (Part 1) 

8.1-10.9 Nm

72-96 in-lbs

Electrical caddy/battery tray screws

4.21 EVAPORATIVE EMISSIONS CONTROL (CA
MODELS), Charcoal Canister / metric 

8.1-10.9 Nm

72-96 in-lbs

Electrical caddy screws

2.34 LOWER FAIRING AND ENGINE
GUARD, Engine Guard 

20.3-27.1 Nm

15-20 ft-lbs

Engine guard T40 TORX screws

1.2 MAINTENANCE SCHEDULE, General 

19.0-28.5 Nm

14-21 ft-lbs

Engine oil drain plug

1.5 ENGINE OIL AND FILTER, Changing Oil and
Oil Filter: Touring Models 

19.0-28.5 Nm

14-21 ft-lbs

Engine oil drain plug

3.29 OIL PAN, Installation / Clean plug before
installation 

19.0-28.5 Nm

14-21 ft-lbs

Engine oil drain plug w/o-ring

1.23 ENGINE MOUNTS, Inspection 

49-54 Nm

36-40 ft-lbs

Engine to front engine mounting bracket

2.11 VEHICLE ALIGNMENT, Method A 

49-54 Nm

36-40 ft-lbs

Engine to front engine mounting bracket
bolts

2.11 VEHICLE ALIGNMENT, Method B 

49-54 Nm

36-40 ft-lbs

Engine to front engine mounting bracket
bolts

X TORQUE VALUES

2008 Touring Models Service Manual

NOTES

TORQUE VALUE

FASTENER

4.11 ENGINE TEMPERATURE SENSOR
(ET), Installation 

13.6-20.3 Nm

120-180 in-lbs

ET sensor

4.18 EXHAUST SYSTEM, Installation 

27.1-33.9 Nm

20-25 ft-lbs

Exhaust bracket clamp carriage bolt

4.18 EXHAUST SYSTEM, Assembly 

27.1-33.9 Nm

20-25 ft-lbs

Exhaust bracket clamp carriage bolt

4.18 EXHAUST SYSTEM, Installation 

16.3-20.3 Nm

12-15 ft-lbs

Exhaust bracket tab stud Keps nut

4.18 EXHAUST SYSTEM, Assembly 

16.3-20.3 Nm

12-15 ft-lbs

Exhaust bracket tab stud Keps nut

4.18 EXHAUST SYSTEM, Installation 

11.3-13.6 Nm

100-120 in-lbs

Exhaust flange adapter nuts

4.18 EXHAUST SYSTEM, Installation 

11.3-13.6 Nm

100-120 in-lbs

Exhaust flange adapter nuts

4.18 EXHAUST SYSTEM, Installation 

11.3-13.6 Nm

100-120 in-lbs

Exhaust flange adapter nuts

4.18 EXHAUST SYSTEM, Installation 

11.3-13.6 Nm

100-120 in-lbs

Exhaust flange adapter nuts

2.4 REAR WHEEL, Installation / metric 

2.3-4.5 Nm

20-40 in-lbs

Exhaust heat shield worm drive clamp
screw

4.18 EXHAUST SYSTEM, Installation 

2.3-4.5 Nm

20-40 in-lbs

Exhaust heat shield worm drive clamp
screw

4.18 EXHAUST SYSTEM, Assembly 

2.3-4.5 Nm

20-40 in-lbs

Exhaust heat shield worm drive clamp
screw

2.4 REAR WHEEL, Installation / metric 

10.8-16.3 Nm

96-144 in-lbs

Exhaust muffler to saddlebag support
rail screws

4.18 EXHAUST SYSTEM, Installation 

10.8-16.3 Nm

96-144 in-lbs

Exhaust muffler to saddlebag support
rail screws

4.18 EXHAUST SYSTEM, Installation 

10.8-16.3 Nm

96-144 in-lbs

Exhaust muffler to saddlebag support
rail screws

4.18 EXHAUST SYSTEM, Assembly 

10.8-16.3 Nm

96-144 in-lbs

Exhaust muffler to saddlebag support
rail screws

4.18 EXHAUST SYSTEM, Assembly 

10.8-16.3 Nm

96-144 in-lbs

Exhaust muffler to saddlebag support
rail screws

4.18 EXHAUST SYSTEM, Installation / Always use
a new clamp 

61-81 Nm

45-60 ft-lbs

Exhaust TORCA clamp nut

4.18 EXHAUST SYSTEM, Assembly 

61-81 Nm

45-60 ft-lbs

Exhaust TORCA clamp nut

2.4 REAR WHEEL, Installation / metric 

61-81 Nm

45-60 ft-lbs

Exhaust TORCA clamp nut

8.6 ELECTRICAL CADDIES, Right Side Caddy 

4.0-5.1 Nm

35-45 in-lbs

Exhaust valve actuator cable J-clamp
hex screw

8.6 ELECTRICAL CADDIES, Right Side Caddy 

3.6-4.5 Nm

32-40 in-lbs

Exhaust valve actuator screws

4.19 ACTIVE EXHAUST (HDI), Exhaust Valve
Actuator 

3.6-4.5 Nm

32-40 in-lbs

Exhaust valve actuator T27 TORX
screws

2.42 INNER FAIRING: FLTR, Installation 

27.1-40.7 Nm

20-30 ft-lbs

Fairing bracket/steering head thru bolt
locknuts (FLTR)

2.36 FAIRING CAP: FLHX, FLHT/C/U, Fairing Cap 

2.8-3.4 Nm

25-30 in-lbs

Fairing cap screws

8.18 FAIRING CAP SWITCHES:
FLHTC/U, Installation 

2.8-3.4 Nm

25-30 in-lbs

Fairing cap screws

2.34 LOWER FAIRING AND ENGINE
GUARD, Lower Fairing (FLHTCU) 

4.0-4.5 Nm

35-40 in-lbs

Fairing lower clip stud flange nuts

2.34 LOWER FAIRING AND ENGINE
GUARD, Lower Fairing (FLHTCU) 

2.3-2.8 Nm

20-25 in-lbs

Fairing lower glove box tray T20 TORX
screws

2.34 LOWER FAIRING AND ENGINE
GUARD, Lower Fairing (FLHTCU) 

2.3-2.8 Nm

20-25 in-lbs

Fairing lower glove box tray T20 TORX
screws

TORQUE VALUES  XI

2008 Touring Models Service Manual

NOTES

TORQUE VALUE

FASTENER

2.34 LOWER FAIRING AND ENGINE
GUARD, Lower Fairing (FLHTCU) 

10.2-11.3 Nm

90-100 in-lbs

Fairing lower to engine guard clamp T40
TORX screws

2.37 INNER FAIRING: FLHX, FLHT/C/U, Installa-
tion 

2.5-3.2 Nm

22-28 in-lbs

Fairing speaker lower screw (FLHX,
FLHTC/U)

8.32 ADVANCED AUDIO SYSTEM, Front Fairing
Speakers 

2.5-3.2 Nm

22-28 in-lbs

Fairing speaker lower screw (FLHX,
FLHTC/U)

2.37 INNER FAIRING: FLHX, FLHT/C/U, Installa-
tion 

4.0-5.7 Nm

35-50 in-lbs

Fairing speaker upper screws (FLHX,
FLHTC/U)

8.32 ADVANCED AUDIO SYSTEM, Front Fairing
Speakers 

4.0-5.7 Nm

35-50 in-lbs

Fairing speaker upper screws (FLHX,
FLHTC/U)

2.17 FRONT FORK, Installation 

68-81 Nm

50-60 ft-lbs

Fork cap bolt

2.17 FRONT FORK, Assembly 

14.9-24.4 Nm

132-216 in-lbs

Fork damper tube screw (6mm)

8.17 IGNITION/LIGHT KEY SWITCH AND FORK
LOCK, FLHR/C 

4.1-6.8 Nm

36-60 in-lbs

Fork lock screws (FLHR/C)

2.17 FRONT FORK, Assembly 

8-11 Nm

72-96 in-lbs

Fork oil drain plug

1.19 STEERING HEAD BEARINGS, Adjustment 

81-109 Nm

60-80 ft-lbs

Fork stem nut

1.19 STEERING HEAD BEARINGS, Adjustment 

81-109 Nm

60-80 ft-lbs

Fork stem nut

2.19 STEERING HEAD BEARINGS, Installation 

81-109 Nm

60-80 ft-lbs

Fork stem nut

2.17 FRONT FORK, Assembly 

30-79 Nm

22-58 ft-lbs

Fork tube plug

2.48 REAR FACIA: FLHX, Rear Facia Lamp 

2.8-4.5 Nm

25-40 in-lbs

Frame tube cover Phillips screw

8.34 MAIN WIRING HARNESS, Installation: All
Models (Part 1) 

2.8-4.5 Nm

25-40 in-lbs

Frame tube cover screw

8.36 RADIO ANTENNA CABLE, FLHX, FLTR 

2.8-4.5 Nm

25-40 in-lbs

Frame tube cover screw

2.3 FRONT WHEEL, Installation / metric 

14.9-20.3 Nm

132-180 in-lbs

Front axle holder nuts

2.3 FRONT WHEEL, Installation / metric 

81.4-88.1 Nm

60-65 ft-lbs

Front axle nut

C.2 WHEEL SPEED SENSORS, Front Wheel
Speed Sensor 

37.9-51.5 Nm

28-38 ft-lbs

Front brake caliper mounting screws

2.12 FRONT BRAKE MASTER CYLINDER, Front
Brake Line 

13.6-20.3 Nm

120-180 in-lbs

Front brake line bracket screw

4.18 EXHAUST SYSTEM, Installation 

1-2 Nm

9-18 in-lbs

Front cylinder head exhaust flange nut

4.18 EXHAUST SYSTEM, Assembly 

11.3-13.6 Nm

100-120 in-lbs

Front cylinder head exhaust flange nut,
bottom

4.18 EXHAUST SYSTEM, Assembly 

11.3-13.6 Nm

100-120 in-lbs

Front cylinder head exhaust flange nut,
final

4.18 EXHAUST SYSTEM, Assembly 

1-2 Nm

9-18 in-lbs

Front cylinder head exhaust flange nut,
initial

1.23 ENGINE MOUNTS, Inspection 

20-27 Nm

15-20 ft-lbs

Front engine mounting bracket to rubber
mount

2.11 VEHICLE ALIGNMENT, Method B 

20-27 Nm

15-20 ft-lbs

Front engine mounting bracket to rubber
mount bolt

2.46 FRONT FENDER, Installation 

22-27 Nm

16-20 ft-lbs

Front fender mount screws

8.13 FENDER TIP LAMPS, Front Fender Tip Lamp 

2.3-2.8 Nm

20-25 in-lbs

Front fender tip lamp bracket screws

8.13 FENDER TIP LAMPS, Front Fender Tip Lamp
Jumper Harness 

2.3-2.8 Nm

20-25 in-lbs

Front fender tip lamp bracket screws

8.13 FENDER TIP LAMPS, Front Fender Tip Lamp
Jumper Harness 

1.1-1.7 Nm

10-15 in-lbs

Front fender tip lamp trim strip tee bolt
nuts

XII TORQUE VALUES

 

 

 

 

 

 

 

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