Ford F150 Pickup. Manual - part 1908

Fig. 174: Installing Fifth/Reverse Shift Rail Bolt 
Courtesy of FORD MOTOR CO. 

29. Install the synchronizer split washer. 

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Manual Transmission - F150 Pickup

  

Fig. 175: Installing Synchronizer Split Washer 
Courtesy of FORD MOTOR CO. 

30. Check clutch hub end play. 

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If clutch hub end play is not within specification, select and install the correct split washer. 

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Manual Transmission - F150 Pickup

  

Fig. 176: Split Washer Select Chart 
Courtesy of FORD MOTOR CO.

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Manual Transmission - F150 Pickup

  

Fig. 177: Checking Clutch Hub End Play 
Courtesy of FORD MOTOR CO. 

31. Install the thrust washer. 

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Manual Transmission - F150 Pickup