Ford F150 Pickup. Manual - part 1901

Fig. 144: Reverse Idler Gear Retaining Ring Specifications 
Courtesy of FORD MOTOR CO. 

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Manual Transmission - F150 Pickup

  

Fig. 145: Measuring Reverse Idler Gear End Play
Courtesy of FORD MOTOR CO. 

SYNCHRONIZERS 

Disassembly 

1. Disassemble the synchronizer. 

1. Remove one retaining spring.  

2. Flip synchronizer over and remove opposite retaining spring.  

3. Remove the three insert keys.  

4. Remove the sleeve.  

2. Inspect all synchronizer components for wear and damage. 

Fig. 146: Inspecting Synchronizer Components For Wear & Damage 
Courtesy of FORD MOTOR CO. 

Assembly 

1. Follow disassembly procedure in reverse order. 

NOTE:

Match mark parts for assembly.

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Manual Transmission - F150 Pickup

  

ASSEMBLY 

TRANSMISSION 

Special Tool(s) 

Fig. 147: Identifying Special Tool(s) 

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Manual Transmission - F150 Pickup

  

Courtesy of FORD MOTOR CO. 

Material 

Fig. 148: Material Specification 
Courtesy of FORD MOTOR CO. 

Assembly 

1. Install the countershaft. 

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Manual Transmission - F150 Pickup