Chery Tiggo 5 (T21). Service manual - part 298

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2. Install the rear disc brake piston.

a. Apply a light coat of grease to the inner and outer 

circumferences, and entire periphery of outer flange 
top/bottom surfaces of new brake cylinder dust boot 
as shown in the illustration.

b. Apply a light coat of grease to the entire outer 

circumference (part contacting with the brake cylinder 
dust boot and rear disc brake cylinder) of the rear disc 
brake piston.

c. Install the brake cylinder dust boot onto the rear disc brake piston.

3. Install the brake cylinder dust boot.

a. Install the rear disc brake piston to the rear disc brake cylinder.

b. Install the brake cylinder dust boot to the brake 

cylinder.

CAUTION

 Securely install rear disc brake piston seal ring into the rear ring groove of brake cylinder.

Grease

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CAUTION

 DO NOT install piston forcibly to brake cylinder.

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CAUTION

 Securely install brake cylinder dust boot into front ring groove of disc brake cylinder.
 DO NOT damage brake cylinder dust boot.

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4. Install the brake lining support gasket.

a. Securely install the upper and lower support gaskets 

onto the brake caliper fixing bracket.

5. Install the rear brake lining.

a. Securely install the inner brake lining and outer brake 

lining (arrow) onto the brake caliper fixing bracket. 
Make sure they are clamped in place.

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CAUTION

 Make sure the contact surface of lining and brake disc is free of oil and grease.

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6. Install the rear brake caliper locating bolt guide pin (w/ dust boot).

a. Apply a small amount of grease to the contact surface 

between locating bolt guide pins and guide pin rubber 
dust boots, and securely install the dust boots to the 
brake caliper fixing bracket.

7. Install the brake cylinder assembly.

a. Using brake cylinder piston pressing tool, slightly 

retract the brake cylinder piston (both sides).

b. Align the brake caliper locating bolts (arrow) with the 

guide pin hole and securely install the brake cylinder 
assembly.

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(Tightening torque: 25 ± 3 N·m)

8. Install the bleeder plug (w/ bleeder plug cap).

a. Securely install the bleeder plug (w/ bleeder plug cap) 

(arrow) to the rear brake caliper assembly.

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(Tightening torque: 9 - 11 N·m)

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Installation

Installation is in the reverse order of removal.

CAUTION

 Make sure to tighten fixing bolts and nuts to the specified torque during installation. 
 Before installing brake linings, completely retract brake caliper piston back into the bore of brake caliper.
 Depress brake pedal several times to secure the brake linings to brake disc in order to ensure safety 

after installing the brake linings and before moving vehicle.

 Replace brake linings in pairs. DO NOT replace it alone. 
 DO NOT install inner brake lining and outer brake lining reversely. 
 Be sure to check brake system for leakage after installation. Repair or replace malfunctioning parts as 

necessary.

 Be sure to perform bleeding procedures for brake system after installation. 
 Be sure to add brake fluid to the proper level after installation.