Chery Tiggo 5 (T21). Service manual - part 296

 

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Chery Tiggo 5 (T21). Service manual - part 296

 

 

26–

39

26

b. Remove the front left brake hose assembly (arrow) 

from front left shock absorber assembly.

c. Remove the coupling bolt and washer (arrow) 

between front left brake caliper assembly and front left 
brake hose assembly.

(Tightening torque: 27 ± 2 N·m)

d. Remove the front left brake hose assembly.

Installation

Installation is in the reverse order of removal.

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CAUTION

 DO NOT allow brake fluid to be sprayed on your clothes or skin when removing brake hose, as the brake 

fluid is corrosive.

CAUTION

 Make sure to tighten coupling bolts and plug to the specified torque during installation. 
 Be sure to check brake system for leakage after installation. Repair or replace malfunctioning parts as 

necessary.

 Be sure to perform bleeding procedures for brake system after installation. 
 Be sure to add brake fluid to the proper level after installation.

26–

40

26

Rear Disc Brake Assembly

1 - Support Gasket

2 - Outer Brake Lining

3 - Inner Brake Lining

4 - Rear Disc Brake Caliper Fixing Bracket

5 - Rear Disc Brake Piston Dust Boot

6 - Rear Disc Brake Piston

7 - Rear Disc Brake Piston Seal Ring

8 - Rear Brake Cylinder

9 - Brake Caliper Locating Bolt Guide Pin (w/ Dust 

Boot)

10 - Brake Caliper Locating Bolt

11 - Bleeder Plug

12 - Bleeder Plug Cap

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3

2

1

4

5

6

7

8

9

10

11

12

26–

41

26

On-vehicle Inspection

1. Check brake disc runout.

a. Remove the rear wheel (

See page 24-9

).

b. Secure the dial indicator (1) to the proper position. 

Position the dial indicator pointer approximately 10 
mm from the outer edge of rear brake disc.

c. Slowly rotate the brake disc (2) and check the runout. 

Mark the lowest and highest points and record these 
measurements. 

d. Check the runout on the opposite side of brake disc in the same way. Mark the lowest and highest 

points and record these measurements. 

e. Compare the recorded runout value and limit value.

Maximum runout for front brake disc: 0.06 mm

f. If the runout exceeds the maximum value, replace the brake disc.

Removal

HINT:

 Use the same procedures for the right side and left side.

 Procedures listed below are for the left side.
1. Drain the brake fluid (

See page 26-13

).

2. Remove the rear left wheel (

See page 24-9

).

3. Remove the rear left brake caliper assembly.

a. Remove the coupling bolt and washer (arrow) 

between rear left brake caliper assembly and rear left 
brake hose assembly.

(Tightening torque: 20 ± 2 N·m)

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2

1

CAUTION

 Wash off brake fluid immediately if it comes in contact with any paint surface.

ENVIRONMENTAL PROTECTION

 Drained brake fluid should be well kept in a container. Never discard it at will.

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26–

42

26

b. Remove the coupling bolts (arrow) between rear left 

brake caliper assembly and rear left brake bottom 
board assembly.

(Tightening torque: 100 ± 10 N·m)

c. Remove the rear left brake caliper assembly.

4. Remove the rear left brake disc.

a. Remove the positioning screw (arrow) from rear left 

brake disc, and remove the rear left brake disc. 

(Tightening torque: 10 ± 1 N·m)

Disassembly

HINT:

 Use the same procedures for the right side and left side.

 Procedures listed below are for the left side.

CAUTION

 DO NOT allow brake fluid to be sprayed on your clothes or skin when removing brake hose, as the brake 

fluid is corrosive.

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WARNING

 Never use high pressure when removing piston from the bore of brake caliper. Otherwise this may cause 

personal injuries.

 If it is needed to remove piston with compressed air. DO NOT allow the piston to face yourself or place 

your hands around the brake caliper and piston.

 

 

 

 

 

 

 

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