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1 Introduction
1.1 General Information
67077
Towing a trailer
A trailer for front attachments may be towed in accord-
ance with the permissible trailed load.
If a trailer is towed behind the machine, then the cable
for the entire lighting system must be connected and
the good condition of the lighting system assured.
In addition, particular care should be taken to properly
latch the trailer hitch.
The towing of other trailers in the trailer hitch is not
permitted in self-propelled combine harvesters when
driving on public streets.
Licence plates
All CLAAS self-propelled working machines must be
marked with 3 speed signs at the longitudinal sides
and at the rear according to § 58 of the German Regu-
lations Authorising the Use of Vehicles for Road
Traffic.
As a self-propelled working machine with a maximum
speed of up to 20 km/h, the machine is only subject to
the operating permit. No official licence plate is
required.
According to § 4 FZV however, the machine must be
permanently fitted with the first and last name and the
place of residence (company and headquarters) of the
vehicle owner on the left side which must be clearly
legible.
As a self propelled working machine with an allowed
maximum speed of above 20 km/h, the machine is
subject to having an operating permit and to having
licence plates fitted.
The need of having licence plates fitted involved regu-
lar vehicle inspections by a technical inspection
agency (TUEV, DEKRA).
Warning beacons
When driving on public roads and lanes, the amber
warning beacons may be operated only if this is
expressly specified in the individual operating permit or
in the special approval (e.g. in case of excess-width
vehicles).
Work lights
Always switch off the work lights when driving on pub-
lic roads and lanes.
Folding front attachments
The subsequent fitting of folding front attachments will
void the individual operating permit of the machine and
its special approval.
20
1 Introduction
1.1 General Information
67077
To obtain a new individual operating permit, it is neces-
sary to present the machine to the responsible
technical inspection agency (TUEV, DEKRA) in order
to prepare an individual expert's opinion according to
§ 1 9 of the German Regulations Authorising the Use of
Vehicles for Road Traffic.
The new individual operating permit must be applied
for with the administration office in charge (registration
authority) by presenting the new individual expert's
opinion and the special approval.
To make the preparation of the individual expert's opin-
ion easier for the technical inspection agency, CLAAS
can prepare a sample expert's opinion, stating the
machine type, the serial no. and the year of construc-
tion upon request.
Especially the necessary weight increase on the rear
axle must be observed so that the machine will not
come off the ground when braking and its steering
capability is maintained.
When the necessary additional weights are missing,
the technical inspection agency will usually not pre-
pare an individual expert's opinion.
The above does not apply when the machine in ques-
tion is a new CLAAS self-propelled working machine
with a folding front attachment fitted and the technical
inspection agency has carried out acceptance at the
works.
33636
1.1.5 Note on electronic engine management
Modern, powerful diesel engines such as those used
in CLAAS machines are equipped with an electronic
engine management. The engines as well as the elec-
tronic engine management are optimally matched to
the machine in question and the legal requirements in
force regarding the emission of noise and pollutants.
Every intervention into the engine management pro-
grammed by the manufacturer results in adverse
changes of the factory-set and optimum interplay of
engine and machine and in failure to comply with both
legal requirements regarding environmental proper-
ties and road traffic licensing regulations.
Any subsequent intervention into the electronic engine
management will usually void the Operating permit
and using the machine on public roads will be prohib-
ited. A fine may be imposed to the owner/user of a
machine that has been subsequently fiddled with.
Fiddling with the electronic engine management may
result in an increased risk from an insurance law point
of view, and consequently in loss of insurance cover in
comprehensive and liability insurance.
21
1 Introduction
1.1 General Information
67077
The manufacturer's warranty shall be excluded in case
of damage to the machine caused by subsequent
interventions. In case the machine was financed,
rented or leased, the forbidden intervention into the
engine management may constitute a violation of the
contract and may cause liability for damages.
CLAAS expressly dissociates from subsequent inter-
ventions into the electronic engine management of
CLAAS machines and urgently advises sales partners
and end customers not to carry out such interventions.
If sales partners participate in such interventions, they
may be liable for damage to the machine and any con-
sequential damage.
22
1 Introduction
1.2 Various components / Machine body
67077
1.2 Various components / Machine body
2496
1.2.1 Spare parts and technical questions
Please specify the respective identification nos. when
ordering spare parts and making technical inquiries:
• Machine
• Front attachment
• Engine
• Subassembly
and/or
• Software version / versions
This is necessary as otherwise, incorrect spare part
deliveries may result.
The identification no. can be found on the respective
type plate.
The identification no. / nos. of the software can be
found in the respective menu.
71370
1.2.2 Machine identification plate
The identification plate is affixed to the right machine
side above the drive wheel.
1
14519
23
1 Introduction
1.2 Various components / Machine body
67077
2415
2
Designation
A
Equipment options
B
Maximum admissible total weight
C
Type
D
Identification no. (machine serial number)
E
Maximum admissible load on front axle
F
Year of construction
G
Rated capacity of engine (kW)
H
Maximum admissible load on rear axle
I
Approval no. according to ECE-R 24
J
Absorption coefficient according to ECE-R 24
24
1 Introduction
1.2 Various components / Machine body
67077
In addition, the identification number of the machine is
provided on the right side of the machine in the frame
under the operator's platform.
3
14520
71381
1.2.3 Identification plate of
CATERPILLAR 3056 E engine
The identification plate is located next to the injection
pump.
4
14521
71383
1.2.4 Identification plate of
PERKINS 1006-6T engine
The identification plate is located next to the injection
pump.
5
24696
25
1 Introduction
1.2 Various components / Machine body
67077
71386
1.2.5 Identification plate of
CATERPILLAR C6.6 engine
The identification plate is located above the oil pan.
6
27296
71607
1.2.6 Drive axle identification plate
The identification plate is affixed to the front side of the
axle.
7
24558
71544
1.2.7 Rear axle identification plate
The identification plate is fixed to the axle.
8
24551
26
1 Introduction
1.2 Various components / Machine body
67077
72052
1.2.8 Trailer hitch identification plate
The identification plate is punched into the trailer hitch.
9
Trailer hitch type AK 64/1 B ...
24699
The identification plate is fixed to the trailer hitch.
10
Trailer hitch type 841 ...
36440
11
Trailer hitch type 810 ...
40022
27
1 Introduction
1.2 Various components / Machine body
67077
72056
1.2.9 Hitch block identification plate
The identification plate is fixed to the hitch block.
12
on trailer hitch type AK 64/1 B ...
24699
The type number is punched on the hitch block.
13
on trailer hitch type 841 ...
36440
14
on trailer hitch type 810 ...
40022
28
1 Introduction
1.2 Various components / Machine body
67077
71389
1.2.10 Cab identification plate
The identification plate with the identification number is
fitted on the left machine side.
15
14524
71388
1.2.11 Straw chopper identification plate
The identification plate with the identification number is
fitted on the left machine side.
16
14523
29
2 Sectional view of machine
2.1 Attachment parts / machine body
67078
2 Sectional view of machine
2.1 Attachment parts / machine body
72521
2.1.1 Machine overview
19319
1
Designation
1
Reel
2
Reel tines
3
Reel intermediate drive
4
Reel variable speed drive
5
Reel cylinder
6
Crop lifter
7
Intake auger
8
Feed rake conveyor
9
Feed rake
10
Cutterbar cylinder
11
Stone trap
12
Concave
13
Threshing drum
14
Impeller
15
Deflector curtain
30
2 Sectional view of machine
2.1 Attachment parts / machine body
67078
Designation
16
Straw walker racks
17
Crankshaft with tines
18
Rear panel
19
Preparation floor
20
Sieve pan
21
Upper sieve
22
Lower sieve
23
Cleaning fan
24
Wind board
25
Clean grain auger
26
Clean grain elevator
27
Grain tank filler auger
28
Grain tank unloading auger
29
Grain tank
30
Returns auger
31
Returns elevator
32
Returns delivery auger
33
Engine
34
air filter
35
air filter intake screen
36
Operator's platform
37
Cab
38
Final drive gearbox
39
Manual gearbox
40
Traction wheels
41
Rear wheels
31
2 Sectional view of machine
2.1 Attachment parts / machine body
67078
107718
2.1.2 Access to the workplace and mainte-
nance areas
The operator's workplace / driver's seat (1) is in the
machine cab. The operating elements in the workplace
are used to start or shut down the machine.
The machine maintenance areas allow maintenance
or adjustment work to be performed.
Danger!
Danger of falling!
Death or serious injuries!
- Only enter areas that are designated as
workplaces
or maintenance areas
and are secured by railings or similar.
- Other areas must be secured by addi-
tional rails / safety measures before they
are entered.
- Enter the workplace in the cab via the front
ladder (2)
and via the maintenance area at the
left-hand operator's platform (3).
1
2
39618
3
2
3
39615
32
2 Sectional view of machine
2.1 Attachment parts / machine body
67078
- Enter the maintenance area at the left-hand oper-
ator's platform (3) via the front ladder (2) in order
to enter the cab, clean the left-hand cab window
and adjust the mirror
3
2
4
39615
- Enter the maintenance area at the tank
platform (2) via the rear ladder (1)
to refuel the
3
machine and clean the cooling unit.
- Enter the maintenance area at the engine
2
platform (3) via the engine platform maintenance
area (2) to perform maintenance on the diesel
engine.
1
5
39620
33
3 Safety
3.1 General Information
67079
3 Safety
3.1 General Information
45097
3.1.1 General information
The CE mark and the enclosed declaration of con-
formity document that the self-propelled machine
fulfils the safety regulations of the EC Machinery
Directive.
Before putting the machine into operation, read and
follow the Operator's manual and the safety
instructions!
857
3.1.2 Important information
The instructions contained in this manual should be
carefully read and observed by all persons involved
with the operation, maintenance and inspection of this
CLAAS product in order to avoid hazards.
Read in particular the sections "Safety precautions",
"Prior to initial operation" and "Prior to operation" in
Operator's manual of the machine.
The use of spare parts, accessories and ancillary
equipment other than genuine CLAAS products or
those which have been tested and approved by
CLAAS, may change the specified design characteris-
tics of this CLAAS machine or detract from its
functional performance, with a possible adverse effect
on the active and/or passive operational safety of the
machine and its occupational safety standards (acci-
dent prevention).
CLAAS is in no way liable for any damage or personal
injury caused through the use of other than original or
approved CLAAS parts, accessories and ancillary
equipment.
106459
3.1.3 Intended use
The CLAAS combine harvester is designed exclusively
for professional use in line with the recognised regula-
tions of agricultural practices in agricultural harvesting
of grain.
The combine harvester is a self-propelled harvesting
machine with a fitted front attachment (machine),
which is approved by the manufacturer, and is suitable
and intended for harvesting grain in fields during
travel. Grain here refers to cultivated cereal and leg-
ume crops such as wheat, rye, barley, oats, rice, rape
seed, maize, durra, soya beans and sunflowers.
34
3 Safety
3.1 General Information
67079
The combine harvester takes the grain from the front
attachment and conveys it via a conveying unit to the
threshing and separating units. There, the grains are
separated from straw and chaff. The straw and chaff
are deposited on the field using the distribution units
behind the combine harvester. The grain is stored tem-
porarily in the combine harvester's grain tank and then
loaded on a transport vehicle by a conveying unit.
When the combine harvester is driven on public roads,
a front attachment approved by the manufacturer can
be fitted on the front, depending on the applicable reg-
ulations, and driven with the combine harvester, or a
trailer approved by the manufacturer that is loaded
with the front attachment can be coupled to the trailer
hitch and towed.
The machine may only be used, maintained and serv-
iced by persons who are familiar with the machine and
briefed on the hazards that may arise as a result of the
machine's functions.
Compliance with the conditions of operation, mainte-
nance and servicing as specified in the operator's
manual and by the manufacturer also constitute
essential elements for the intended use.
The relevant accident prevention regulations, all other
generally recognised regulations on safety and occu-
pational medicine and the road traffic regulations must
be observed by users and owners at all times.
Any use other than this is considered "unintended",
and the manufacturer is not liable for any resulting
damage. All liability in this case is borne by the user.
For specific details, you may request information on
intended use in exceptional situations from CLAAS.
106464
3.1.4 Reasonable foreseeable misuse
Use outside of intended use
constitutes use not
intended by the manufacturer of the machine and
therefore amounts to misuse for the purposes of the
machinery directive. The manufacturer accepts no lia-
bility for damage resulting from this. All liability is borne
by the user.
Misuse of the CLAAS combine harvester includes:
• Use of areas and premises that are not described
in the operator's manual as workplaces
• Performance of adjustment work, cleaning work
and maintenance work against the specifications
in the operator's manual
• Performance of fault elimination and servicing
work with drives and/or the diesel engine running
• Nonobservance of warning signs on the machine
and in the operator's manual
• Performance of servicing and repair work by
untrained personnel
• Unauthorised modifications to the machine
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