Takeuchi Hydraulic Excavator TB285 (No.185000001~), TB290 (No.190000001~). Operator's Manual - page 7
Specifications
Lifting Capacities
Middle arm <TB285>
7-17
Specifications
Lifting Capacities
Long arm <TB285>
7-18
Specifications
Lifting Capacities
Long arm <TB285>
7-19
Specifications
Lifting Capacities
Standard arm <TB290>
7-20
Specifications
Lifting Capacities
Standard arm <TB290>
7-21
Specifications
Lifting Capacities
Middle arm <TB290>
7-22
Specifications
Lifting Capacities
Middle arm <TB290>
7-23
Specifications
Lifting Capacities
Long arm <TB290>
7-24
Specifications
Lifting Capacities
Long arm <TB290>
7-25
Specifications
Lifting Capacities
2-Piece boom <TB285> Equipped with Extra weight
7-26
Specifications
Lifting Capacities
2-Piece boom <TB285> Equipped with Extra weight
7-27
Specifications
Lifting Capacities
2-Piece boom <TB290> Equipped with Extra weight
7-28
Specifications
Lifting Capacities
2-Piece boom <TB290> Equipped with Extra weight
7-29
7-30
Options
8-1
Options
General precautions
• Use the proper procedure when
General precautions
mounting a boom or arm; otherwise
Safety precautions
serious damage could result. Consult
your sales or service dealer for help.
Warning
When removing or installing an
attachment or optional part, take the
Cautions when installing
following precautions.
attachments
• Consult with Takeuchi before installing
an optional attachment.
Be sure to perform a test operation after an
• Do not use any attachments not
optional or other special attachment has
approved by Takeuchi. Doing so may
been replaced. Inspect the hydraulic oil level
cause safety problems. Or, it may
and recharge it as necessary. Consult your
adversely affect the machine’s operation
sales or service dealer for detailed
or service life.
procedures on installing/removing
• We will not be held responsible for any
attachments.
injuries, accidents or damage to its
products caused by the use by a non-
approved attachment.
• Select a firm, level work area. Also, be
sure to park in a well ventilated place.
• Clear obstacles and dangerous objects,
and clean up spilled fuel immediately.
• When hoisting, be sure to designate a
person to act as a signalman.
Follow the instructions of the signalman
regarding the procedure and measures.
• When it is necessary to temporally
place a heavy object or an attachment
on the ground during removal or
installation, be sure to place it in a
stable position.
• Keep everyone out of the area when
hoisting. There is a hazard of objects
falling or contacting with people in the
area.
• Use a crane to move heavy objects (25
kg (55 lb.) or greater).
• Before removing a heavy object, be sure
to put a support to it. When lifting with a
crane, pay attention to the center of
gravity of the load to keep the machine
in balance.
• Do not operate the machine while the
load is lifted by a crane stand.
8-2
Options
General precautions
Cautions when operating
• Slewing on slopes
attachments
• If there is a heavy attachment is
installed, the machine takes longer
distance than usual to come to a
Warning
complete stop when the stopping
Long attachments reduce stability of the
operation is performed. Carefully judge
machine. The machine may tip over if it
the distance so as not to bump into an
loses the balance when traveling or
object around the machine. Keep a safe
slewing on slopes.
distance from surrounding obstacles.
Never perform the operations listed below
When a heavy attachment is installed,
as they are extremely dangerous.
natural drop (the gradual dropping of
the attachment under its own weight
when it is stopped in midair) increases.
• The machine can tip over more easily in
the lateral direction than in the
longitudinal direction.
· Do not slew sideways with a heavy
load at the how attachment. In
particular, do not slew sideways on
slopes.
· The attachment is heavier for
machines equipped with breakers or
crushers than for machines equipped
• Traveling down the slopes with the
with the standard bucket. Do not
attachment raised
operate such machines sideways,
especially digging downhill.
• When a long arm is installed, the
operating range increases. Carefully
judge the distance so as not to bump
into an object around the machine.
Keep a safe distance from surrounding
obstacles.
• Traveling across slopes
8-3
Options
Attachment combination table
Attachment combination table
The table below shows which bucket should be installed when the machine is using a
standard arm, middle arm or long arm. Select a proper bucket by following the table.
Warning
• Consult with Takeuchi before installing an optional attachment.
• Do not use any attachments not approved by Takeuchi. Doing so may cause safety
problems. Or, it may adversely affect the machine’s operation or service life.
• We will not be held responsible for any injuries, accidents or damage to its products
caused by the use by a non-approved attachment.
• The swing stopper must be installed when a bucket wider than a 750W (standard)
bucket is installed. Failure to do so may result in the bucket hitting the machine body.
• Install the lightweight weight or wide width steel crawler if the long arm is installed.
√ :Can be used.
∆ :Can be used only for light operations (digging and loading of dry and loose soil or mud)
—:Cannot be used.
Total bucket mass = Bucket mass + Heaped bucket load (specific gravity: 1.8)
Rated
Bucket
Standard arm
Middle arm
Long arm
Bucket
capacity
cutting width
1780 mm
1960 mm
2130 mm
m3 (cu.yd.)
mm (inch)
(70 in.)
(77 in.)
(84 in.)
430W
0.14
(0.18)
430 (16.9)
√
√
√
(no side cutter)
500 W
0.14
(0.18)
500 (19.7)
√
√
√
650 W
0.20
(0.26)
650 (25.6)
√
√
√
750 W
0.25
(0.33)
750 (29.5)
√
√
—
(S.T.D.)
3-hole bucket
0.26
(0.34)
610 (24.0)
√
—
—
Total bucket weight=
Within
√
—
—
Within 657 kg (1448 lb.)
750 (29.5)
Hydraulic Breaker (TKB-401)
√
—
—
8-4
Options
Selecting a lever pattern
Selecting a lever pattern
The operating pattern of the left and right operating levers can be changed.
Warning
Before starting the engine, check the selector to see which operating pattern the left
and right operating levers are set.
Switching the lever pattern
1. Park the machine on a flat and rigid
ground, and stop the engine.
2. Fully open the cab door and fix it in place.
3. Remove the floor mat.
4. Open the cover (1).
5. Loosen the wing bolt (2).
6. Turn the selector valve lever (3) to change
the pattern.
7. Tighten the wing bolt (2) and fasten the
lever (3) in place.
8. Close the cover (1) and return the floor
mat back in place.
9. Confirm the lever pattern.
(A) : ISO pattern
(G) : JCB pattern
8-5
Options
Hydraulic breaker
Hydraulic breaker
For handling of the breaker, read the
hydraulic breaker’s manual, provided
separately.
IMPORTANT: When installing an
attachment, make sure that it is
appropriate for the machine being used.
Contact your sales or service dealer for
advice on selecting attachments.
• Do not pry with the chisel or do not pry
while pounding.
Cautions on operating
• Do not move the chisel while pounding.
• Do not pound continuously for over 30
seconds on the same surface.
• Start the engine and run it at 75% of the
maximum speed.
• Do not pound with the cylinder fully
extended or retracted (at the stroke end).
Leave a margin of at least 50mm(2 in).
• Pound with the chisel pressed
perpendicular to the surface to be
pounded.
• When pounding, press the chisel properly
• Do not pound with the arm placed
against the object to be broken so as to
perpendicular to the ground surface.
avoid pounding the air.
8-6
Options
Hydraulic breaker
Replacing the hydraulic oil
regularly
When a hydraulic breaker is used, the oil
deteriorates more quickly than that used for
a usual operation. Be sure to replace the
hydraulic oil and the return filter elements.
• Failure to replace these in time can lead to
damage to the machine and the breaker
hydraulic system. To improve the service
life of the hydraulic systems, be sure to
• Do not drop the breaker itself on the object
replace the hydraulic oil and return filter
to be broken in order to break it.
element after the number of hours shown
• Do not move objects to be broken or rocks
on the diagram below.
with the breaker itself.
• When replacing the hydraulic oil, clean the
• Slew the machine occasionally to cool the
suction strainer.
engine.
• If a hydraulic hose is vibrating abnormally,
Replacement interval (hours)
nitrogen gas may be leaking from the
accumulator. Ask for an inspection early.
Item
Hydraulic oil
Filter element
1st time
—
25
2nd time
—
100
Periodically
1200 (600)
200
When the breaker operating ratio is 100%.
(
): When using conventional antiwear
hydraulic oil.
8-7
Options
Travel alarm
Fuse layout and circuits protected
Travel alarm
The alarm sounds while the machine is
Protected
Protected
Capacity
Capacity
traveling and stops when the machine stops
circuit
circuit
traveling.
15A
ECM (ACC)
25A
Light
If the alarm does not sound when the
machine travels, the fuse may be blown.
Starter switch
10A
10A
Wiper
Inspect the fuses.
(C)
Warning
5A
Controller (B)
20A
Solenoid
If the fuse blows again soon after
Horn, interior
Controller
10A
10A
replacement, then the electric system is
light
(ACC)
likely faulty. It may pose a fire hazard if
Cigarette
not properly repaired. Contact your sales
20A
lighter, radio,
or service dealer for advice.
beacon lamp
Travel alarm,
1. Turn the starter key to the OFF position to
10A
alarm
stop the engine.
Air conditioner
25A
blower
Air conditioner
10A
compressor
Air conditioner
5A
controller
25A
Option (1)
15A
Option (2)
25A
Option (3)
2. Open the fuse box cover (1).
3. Check for any blown fuses (2).
4. If a fuse is blown, replace it with a spare
fuse of the same capacity.
8-8
Options
Optional equipment mass
Optional equipment mass
TB285
TB290
Rubber
Steel
Rubber
Steel
Standard machine mass kg (lb.)
crawlers
crawlers
crawlers
crawlers
Rubber crawlers (Not including operator)
8390
8625
8440
8675
(18495)
(19015)
(18605)
(19125)
Option
Steel crawler, 550-mm width
356 (785)
Rubber pads
266 (585)
Shoe guide
18 (40)
Center guide
21 (46)
Step
6 (15)
Wide width blade
7 (15)
Angle blade
150 (330)
Lightweight weight
-238 (-525)
Air suspension seat
19 (40)
Middle arm
15 (35)
Long arm
29 (65)
Long arm (With thumb bracket)
35 (75)
Arm emergency shut-off valve
4 (10)
Auxiliary 3rd
17 (35)
Auxiliary hydraulic lines
Auxiliary 3rd + Auxiliary
32 (70)
4th.
Dozer blade with float
5 (10)
Roof guard (Level 2: ISO 10262)
55 (120)
Front guard (Level 2: ISO 10262)
60 (130)
Units: kg (lb)
*: Mass of optional equipment is added to the standard machine mass.
*: This table only contains the optional equipment of 10kg (20lb) or more in mass.
8-9
Options
Biodegradable oil
4. Bleed the air from the hydraulic oil system.
Biodegradable oil
5. Operate the hydraulic devices for 30
Biodegradable oil is a new type of hydraulic
minutes.
oil that is decomposed into carbon dioxide
6. Drain the biodegradable oil from the tank
and water by microorganisms in the soil and
and cylinders.
water. It is highly safe for living organisms
7. Replace the hydraulic oil return filter with a
and offers advantages in term of
new filter.
environmental protection.
8. Repeat steps 3 and 4.
• Recommended biodegradable oil: Mobile
9. Operate the hydraulic devices for 30
EAL Envirosyn 46H (an ester synthetic oil).
minutes.
When replacing the hydraulic oil with
10. Drain the biodegradable oil from the tank
biodegradable oil, use the above or an
and cylinders.
equivalent oil.
11. Repeat steps 3 and 4.
Note that other oils, even other brands of
12. Operate the hydraulic devices for 1 hour.
ester synthetic oils, may damage O-rings,
13. Drain the biodegradable oil from the tank
packings and seals. Takeuchi products
and cylinders.
shipped with the optional biodegradable oil
14. Replace the return filter with a new filter.
are shipped with the above brand of oil.
15. Repeat steps 3 and 4.
• When switching from a mineral oil to a
16. Operate the hydraulic devices, then
biodegradable oil, the parking brake torque
check for oil leakage.
decreases by about 30%.
There is no need to flush the hydraulic oil
system when switching from biodegradable
to mineral hydraulic oil.
Replacing the hydraulic oil with
biodegradable oil
Mixing mineral oil with biodegradable oil will
result in a decrease of the hydraulic oil’s
performance as well as a decrease in
biodegradability and safety. The hydraulic oil
system must be flushed as described below
before supplying the biodegradable oil. This
operation is dangerous and requires
experience. Have it performed by a Takeuchi
sales or service outlet.
Flushing
To be performed by a Takeuchi sales or
service outlet
1. Drain the hydraulic oil (mineral oil) from the
hydraulic tank and clean the inside of the
tank and suction strainer.
Refer to “Replacing the hydraulic oil and
cleaning the suction strainer”.
2. Remove the cylinder hoses and drain the
hydraulic oil (mineral oil) from inside the
cylinders.
3. Supply new biodegradable oil to the
hydraulic tank.
8-10
Options
Cab options
Cab options
1. Rain guard
2. Front light
3. Roof guard (Level 2: ISO 10262)
4. Front guard (Level 2: ISO 10262)
5. Rear light
6. Sun shade
8-11
Options
Angle dozer blade
Button (A)
Left angle (0 to 25°)
Angle dozer blade
Button (B)
Right angle (0 to 25°)
The dozer blade angle is
Warning
increased/decreased between
• Do not press the float button while the
0 and 25° as long as the
machine is raised by the dozer blade.
button is pressed.
Doing so will cause the machine to fall.
To position the dozer blade at
If you must work beneath the raised
a right angle, align the
machine, always use a secure support
matching marks (D) as shown
to keep the machine raised.
in the figure.
• Do not press the float button while the
dozer blade is raised. Doing so will
Float operation
cause the dozer blade to fall. Lower the
Button (C)
Float mode
dozer blade to the ground before
To cancel the float mode,
pressing the float button.
press the button again.
• Do not travel forward while the dozer
blade is in the float mode.
Daily inspection (every 10 hours)
Lubricating
IMPORTANT: Do not raise the machine by
using the angled dozer blade. Or, the
dozer blade may be damaged due to the
load concentrated onto a point on the
dozer blade.
This dozer blade can be angled (to 25° right
or left). Also, it can be used in the float
mode.
Angle operation
1. Lower the working equipment to the
ground and stop the engine.
2. Use the grease gun to lubricate the grease
fitting.
3. Wipe off the excess grease.
8-12
Options
Operating lever switch kit 1
engine revolutions to low idling whenever the
Operating lever switch
engine is started.
Cancel the deceleration mode by pressing
kit 1
the deceleration button as necessary.
Horn button
This deceleration button operation has
priority even if the auto-deceleration switch is
turned on.
Note: This deceleration button is capable of
decreasing the engine speed and reducing
the fuel consumption, with a simple
operation, in a situation such as when little
engine output is required and thus the
operating or the travel levers are in neutral.
Travel speed button
Press the button situated on the left
Warning
operating lever to blow the horn.
When a load greater than a set value is
applied while traveling in 2nd (high)
Deceleration button
speed, the speed will automatically slow
down to 1st (low) speed. When the load
becomes lighter, the speed will increase
Warning
and return to 2nd (high) speed.
Before operating the deceleration button,
Remember that the travel speed changes
set the operating lever to the neutral
depending on the load condition.
position and take your foot off the pedals.
If the deceleration button is pressed while
driving, the machine’s operating speed
will abruptly change to result in a
dangerous situation.
Press this switch to set the travel speed to
2nd (high) speed. Press it again to return to
1st (low) speed.
Press this button on the left operating lever
to lower the engine speed to low idling.
Press the button again to return to the
engine speed set with the throttle controller.
For safety reasons, it is designed that the
deceleration function is activated to set the
8-13
Options
Operating lever switch kit 1
Auxiliary 1st switch
Refer to “Auxiliary hydraulic lines” on page
2-46 to 47.
Auxiliary hydraulic buttons
Auxiliary 2nd/4th switch
Slider switch
(Proportional control)
Proportional control allows for slow-to-fast/
fast-to-slow movement of attachment.
Example: If you move the slider switch half
way, the attachment will move at
approximately one-half the speed.
Press those buttons to control the flow of the
oil in the first auxiliary hydraulic lines.
• Proportional control of the auxiliary
hydraulic circuit is not possible.
(A)
Hydraulic oil flows to the left auxiliary
line (a).
(B)
Hydraulic oil flows to the right auxiliary
line (b).
Slider switch
(Proportional control)
Move this switch to control the flow of the oil
Proportional control allows for slow-to-fast/
in the second auxiliary hydraulic lines.
fast-to-slow movement of attachment.
(C):
Hydraulic oil flows to the left auxiliary
Example: If you move the slider switch half
line (c).
way, the attachment will move at
(D):
Hydraulic oil flows to the right auxiliary
approximately one-half the speed.
line (d).
Move this switch to control the flow of the oil
To use the auxiliary 4th hydraulic line, press
in the first auxiliary hydraulic lines.
the auxiliary 2/4 select button to change to
(A)
Hydraulic oil flows to the left auxiliary
the operation of the auxiliary 4th.
line (a).
Refer to “Auxiliary hydraulic lines” on page
(B)
Hydraulic oil flows to the right auxiliary
2-46.
line (b).
8-14
Options
Operating lever switch kit 1
Auxiliary 2/4 select button
Swing/Second boom select button
Warning
Pressing (switching ON or OFF) the
selector button while the boom swing
pedal is depressed is dangerous, since
the attachment will move unexpectedly.
Always set the boom swing pedal back to
the neutral position before operating the
selector button.
This switch is used to change from the
second auxiliary operation to the fourth
auxiliary operation.
Pressing this button displays the second
auxiliary on the LCD to indicate that the
second auxiliary operation is enabled.
Pressing this button again displays the
auxiliary 4th on the LCD to indicate that the
auxiliary 4th operation is enabled.
The actual operation is performed with the
auxiliary 2nd/4th switch (slider switch).
This button changes from the boom swing
operation to the second boom operation.
Press this button to change over to operation
of the second boom. The intermediate
second operation indicator lamp will light.
One more press of this button will result in a
return to boom swing operation. Actual
operation is performed with the boom swing
pedal.
8-15
Options
Operating lever switch kit 1
Operating
Releasing the residual pressure
Press those buttons to control the flow of the
After the auxiliary hydraulic circuits have
oil in the first/second auxiliary hydraulic lines.
been used, pressure remains in the circuits.
(A)
Hydraulic oil flows to left auxiliary line
This is called the residual pressure. Release
(a).
this residual pressure before disconnecting
(B)
Hydraulic oil flows to right auxiliary line
the lines.
(b).
Perform the residual pressure releasing
(C)
Hydraulic oil flows to left auxiliary line
within 30 minutes after the engine stopping.
(c).
1. Park the machine on a flat, rigid and safe
(D)
Hydraulic oil flows to right auxiliary line
ground.
(d).
2. Stop the engine.
Refer to “Auxiliary hydraulic lines” on page
3. Lower the safety lock lever to the
2-46.
unlocked position.
4. Turn the starter switch to the ON position.
5. Press the auxiliary hydraulic switches
several times to release the residual
pressure in the auxiliary hydraulic circuitry.
8-16
First Published March 2011
No.33659
Sixth Published March 2012
Operator’s manual
TB285
Hydraulic excavator
TB290
Edited and issued by TAKEUCHI MFG. CO., LTD.
Printed in Japan by STATION M Co., Ltd.
California
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California
to cause cancer, birth defects, and other reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling battery.
EC-Conformity Certificate
We herewith declare that following named machine, based on its conception and design
and in the form brought into service is in accordance with the relevant, basic safety and
health requirements of the following EC directives. In case of any alteration of the
machine not coordinated with us, this certificate loses its validity.
Designation of the machine Hydraulic Excavator
Manufacturer
TAKEUCHI MFG. CO., LTD
205 Uwadaira, Sakaki-machi, Hanishina-gun, Nagano
389-0605, Japan
Model
TB285
TB290
Engine type
4TNV98T-ZXWTB
AU-4JJ1TYSB-03
Engine power
51.6 kW @ 2000 rpm
54 kW @ 2000 rpm
The machine is in accordance with the requirements of EC regulations:
1) Machine directive 2006/42/EC and appendix
2) Electromagnetic compatibility-regulation 2004/108/EC and appendix
3) Noise directive 2000/14/EC (Evaluation procedure according to appendix VI),
2005/88/EC and appendices.
4) Regulations on engine emissions: 2004/26/EC and appendices.
Harmonized norms: EN474-1:2006+A1:2009, EN474-5:2006+A1:2009.
Complier of the technical files:
Adam Geiss
Oliver Scharschmidt
Wilhelm Schafer Gmbh
68307 Manheim-Sandhofen GERMANY
Issued in Sakaki, Japan
Akio Takeuchi, President