Takeuchi Mini excavator TB230 (No.130000003~). Operator's Manual (2014) - page 2

 

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Takeuchi Mini excavator TB230 (No.130000003~). Operator's Manual (2014) - page 2

 

 

SAFETY
PRECAUTIONS ON MAINTENANCE
Periodically replace the safety-critical
Jump starting with booster cables
parts
• When starting the engine using the booster
• To use the machine safely for a longer
cables, be sure to connect the cables in
period, periodically add oil and perform
the proper order described below. Wrongly
inspection and maintenance. To improving
connected cables can result in sparking
the safely, replace the safety-critical parts
and battery explosion.
like hoses and seat belts periodically. Refer
· Do not allow the “machine in trouble” and
to “Safety-critical parts to be replaced
“rescue machine” to touch each other.
periodically” for further details.
· Do not allow the positive (+) and negative
• The “Safety-critical parts to be replaced
(-) clips of the booster cables to touch
periodically” are the parts which
each other or to come in contact with the
deteriorate, wear and fatigue after repeated
machine.
use and whose properties change over
· When connecting, attach the positive
time. While these characters of these parts
booster cable to the positive (+) terminals
could cause serious physical or personal
first. When disconnecting, remove the
damage, judging the remaining life of these
negative cable from the negative (-)
part are difficult from external inspection or
terminal (ground) first.
the feeling when operating.
· Be sure to connect the clips securely.
• Replace the “Safety-critical parts to be
· Connect the last clip of the booster cable
replaced periodically” if any defect is found
to a point as far away from the battery as
from external inspection, even when they
possible.
have not reached the time specified
• Always wear the protective goggle and
interval.
gloves when starting the engine by using
the booster cables.
• Use the booster cables and clips of a size
suited to the capacity of battery. Do not
use damaged or corroded booster cables
and clips.
• Be sure that the battery of the “rescue
machine” has the same capacity as the
battery of the “machine in trouble”.
1-33
SAFETY
PRECAUTIONS ON MAINTENANCE
Have a Takeuchi service agent repair
Disposing of wastes
welding
If welding must be performed, make sure
that it is done by a qualified person in a
properly equipped workplace. To prevent any
part from breaking down or being damaged
due to overcurrent or sparks, observe the
following.
• Disconnect the wiring from the battery
before doing electric welding.
• Do not continuously apply 200 V or more.
• The earth ground must be connected
within one meter from the welding section.
• Always collect oil that is drained from the
Do not connect the earth ground near to
machine in containers. Improperly
an electronically controlled device/
disposed waste oil can cause
instrument or connectors.
environmental harm.
• Make sure that there are no seals or
• Follow appropriate laws and regulations
bearings between the welding section and
when disposing of harmful objects such as
the earth ground.
oil, fuel, coolant, solvent, filters and
• Do not connect the earth ground around
batteries.
the pins for the working equipment or
hydraulic cylinders.
• When welding is to be done on the
Handling of poisonous chemicals
machine body, disconnect the connectors
for the electronically controlled devices
Poisonous chemicals will cause serious injury
before working.
if directly contacted.
Poisonous chemistry used in this machine
includes grease, battery solution, coolant,
Vibrations operators are subject to
paint and adhesive agent.
Handle the poisonous chemicals properly
According to the results of the tests
with care.
conducted to determine the vibrations
transmitted to the operator by the machine,
the upper limbs are subjected to vibrations
lower than 2.5 m/s2 (8.2 ft/s2) while the
seated part of the body is subjected to
vibrations lower than 0.5 m/s2 (1.64 ft/s2).
Checks after maintenance
• Gradually increase the engine speed from a
low idle to maximum speed and check that
there is no oil or water leaking from the
serviced parts.
• Operate each control lever and check that
the machine is operating properly.
1-34
SAFETY
SAFETY SIGNS (DECALS)
SAFETY SIGNS (DECALS)
For the safety of the operator and the personnel working around the site, safety signs (decals)
are placed at certain locations on the machine as shown below. Walk around the machine with
this manual, and check the content and location of these safety signs. Review these signs and
the operating instructions in this manual with your machine operators.
• Keep the signs clean and legible. If any of the safety labels is peeling or damaged and
becomes difficult to read, replenish it with a new one. Please include your product serial
number when ordering a new sign from the Takeuchi service agent.
• When a part/unit to which a safety sign is attached is replenished, a new sign must be
attached to the new part/unit.
1-35
SAFETY
SAFETY SIGNS (DECALS)
1-36
SAFETY
SAFETY SIGNS (DECALS)
1-37
SAFETY
SAFETY SIGNS (DECALS)
1-38
SAFETY
SAFETY SIGNS (DECALS)
1-39
CONTROLS
2-1
CONTROLS
NAMES OF COMPONENTS
NAMES OF COMPONENTS (CANOPY)
Upperstructure
Undercarriage
Working equipment
1. Canopy
6. Crawler belt
11. Bucket
2. Seat
7. Idler
12. Bucket cylinder
3. Engine hood
8. Track roller
13. Arm
4. Fuel tank
9. Carrier roller
14. Arm cylinder
5. Hydraulic oil tank
10. Travel motor
15. Boom
16. Boom cylinder
17. Boom bracket
18. Swing cylinder
19. Auxiliary hydraulic lines
20. Dozer blade
21. Blade cylinder
2-2
CONTROLS
NAMES OF COMPONENTS
1. Instrument cluster
14. Light switch
2. Starter switch
15. Automatic deceleration switch
3. Blade lever
16. Power/Highland mode switch
4. Throttle controller
17. Detent mode switch
5. Right operating lever*
18. Auxiliary 1st auto tank switch*
6. Horn button
19. Lift overload warning switch*
7. Deceleration button
20. Beacon lamp switch*
8. Boom swing pedal
21. Engine shutdown switch*
9. Travel levers/pedals
22. Auxiliary 2nd/4th switch*
10. Travel speed button
23. Auxiliary 2/4 select button*
11. Left operating lever
24. Third auxiliary hydraulic button*
12. Auxiliary 1st switches
25. Third auxiliary hydraulic switch*
13. Safety lock lever
*: Subject to the specifications or optional products selected
2-3
CONTROLS
NAMES OF COMPONENTS
NAMES OF COMPONENTS (CAB)
Upperstructure
Undercarriage
Working equipment
1. Cab
6. Crawler belt
11. Bucket
2. Seat
7. Idler
12. Bucket cylinder
3. Engine hood
8. Track roller
13. Arm
4. Fuel tank
9. Carrier roller
14. Arm cylinder
5. Hydraulic oil tank
10. Travel motor
15. Boom
16. Boom cylinder
17. Boom bracket
18. Swing cylinder
19. Auxiliary hydraulic lines
20. Dozer blade
21. Blade cylinder
2-4
CONTROLS
NAMES OF COMPONENTS
1. Multi-information display
17. Washer switch
2. Starter switch
18. Heater switch
3. Blade lever
19. Automatic deceleration switch
4. Throttle controller
20. Power/Highland mode switch
5. Right operating lever*
21. Detent mode switch
6. Horn button
22. Auxiliary 1st auto tank switch*
7. Deceleration button
23. Lift overload warning switch*
8. Boom swing pedal
24. Beacon lamp switch*
9. Ashtray
25. Engine shutdown switch*
10. Travel levers/pedals
26. Auxiliary 2nd/4th switch*
11. Travel speed button
27. Auxiliary 2/4 select button*
12. Left operating lever
28. Third auxiliary hydraulic button*
13. Auxiliary 1st switches
29. Third auxiliary hydraulic switch*
14. Safety lock lever
30. Power supply socket*
15. Light switch
31. Radio*
16. Wiper switch
*: Subject to the specifications or optional products selected
2-5
CONTROLS
COVERS
Opening
COVERS
STARTER KEY
1. Insert the starter key and turn it
counterclockwise to unlock the right side
The starter key is used to start and stop the
cover (1).
engine, as well as to lock and unlock the
2. Push in the key hole with your thumb and
following components:
open the right side cover (1) all the way.
• Cab door
• Engine hood
Closing
• Covers
1. Close the right side cover (1) and press it
down until a click is heard.
2. Insert the starter key and turn it clockwise
RIGHT SIDE COVER
to lock the right side cover (1).
• Stop the engine and allow the machine
to cool down before performing
maintenance.
• Do not keep the right side cover open
on a windy day or if the machine is
parked on a slope.
• When opening and closing the right side
cover, be careful not to get your hands
or other parts of your body caught by
the cover.
For inspection and maintenance of the
hydraulic oil system, electrical system or
window washer, open this cover. The
selector valve switching in the auxiliary 1st
and the lever pattern (optional) switching are
also performed.
The grease gun and the tools are stored
under the cover.
2-6
CONTROLS
COVERS
ENGINE HOOD
LEFT SIDE COVER
• Before opening the engine hood, be
Be sure to close the cab door before
sure to stop the engine. If a hand or tool
opening the left side cover and work
becomes trapped in the rotating or
inside. If not, the wind-blown door could
moving part, serious injury could result.
cause injury by striking you in the head or
• When opening or closing the engine
body.
hood, be careful not to get your hands
or other parts of your body caught by it.
Opening
Opening
1. Insert the starter key and turn it
counterclockwise to unlock the left side
1. Insert the starter key and turn it
cover (1).
counterclockwise to unlock the engine
2. Open the left side cover (1).
hood (1).
2. Push in the key hole with your thumb and
Closing
open the engine hood (1).
1. Close the left side cover (1) and turn the
key clockwise to lock it.
Closing
1. Close the engine hood (1) and press down
the edge of it until a click is heard.
2. Insert the starter key and turn it clockwise
to lock the engine hood (1).
2-7
CONTROLS
COVERS
FUEL LID
FUEL FILLER PORT
Be sure to close the cab door before
• Do not smoke and keep away from heat
opening the fuel lid for fueling. If not, the
or flame while filling the fuel tank.
wind-blown door could cause injury by
• Fill the fuel tank in a well ventilated
striking you in the head or body.
place, with the engine turned off.
• Clean up spilled fuel immediately.
For adding fuel or checking its level, open
• Do not fill the fuel tank to capacity.
this cover.
Allow room for oil expansion.
• Securely tighten the fuel filler cap.
Opening
Opening
1. Insert the starter key and turn it
counterclockwise to unlock the fuel lid (1).
2. Open the fuel lid (1).
1. Open the fuel lid.
2. Turn the fuel cap (1) counterclockwise and
Closing
remove it.
1. Close the fuel lid (1).
2. Insert the starter key and turn it clockwise
Closing
to lock the fuel lid (1).
1. Turn the fuel cap (1) it clockwise and close
it.
2. Close the fuel lid and lock it.
2-8
CONTROLS
COVERS
FUSE BOX COVER
For inspection and maintenance of the fuse,
open this cover.
Opening
1. Insert the starter key and turn it
counterclockwise to unlock the fuse box
cover (1).
2. Tilt the fuse box cover (1) forward.
Closing
1. Close the fuse box cover (1) and turn the
key clockwise to lock it.
2-9
CONTROLS
CAB
2. Open the door fully and press it against
CAB
the cab to secure it in place.
CAB DOOR
Closing
When getting on or off the cab, first open
the door all the way until it is secured in
the catch and check that it does not
move.
Open the door fully and press it against the
catch at the back of the door to secure it in
place.
The door must be locked when getting on or
off the machine and while in operation.
1. Push the release lever (3) to the lower.
Locking and unlocking
2. Close the released door.
EMERGENCY EXIT
Front window (excluding machines with a
front guard)
Insert the starter key and turn it.
Opening
1. Pull the knob (1) towards you and open
the door.
If you should become trapped inside the
cab, open the front window to get out.
To open the door from inside the cab,
push the lever (2) to the lower.
2-10
CONTROLS
CAB
FRONT WINDOW
5. Release your thumb from the knobs (2)
and then lift the front window (3) fully and
lock the front window with lock pin (4).
• Grasp the handles firmly with both
Closing
hands when opening and closing the
front window. Your head or hands may
get caught if it slips from your hands.
When closing the front window slowly so
• When the front window is opened or
as not to hit your head. Lowering the
closed, it will come close to the head.
window abruptly may result injury or
Be careful that the window does not
damage the front window.
strike the head.
• When you open the front window, be
sure to lock it in place with the lock pins
on the left and right sides. The window
may fall if it is not locked in place.
Opening
1. Grasp the left and right handles (1) and
press the knobs (2) with your thumb to
release the lock.
2. Pull down the front window (3) and while
doing so, slide it to the front and slowly
lower it.
1. Park on a level surface and stop the engine.
2. Set the safety lock lever to the locked
position.
3. Grasp the left and right handles (1) and
press the knobs (2) with your thumb to
release the lock.
4. Pull the front window (3) toward you and
lift while doing so.
3. Release your thumb from the knobs (2)
and then press the front window toward
front and lock the front window with lock
pin (4).
2-11
CONTROLS
CAB
LOWER FRONT WINDOW
SIDE WINDOW
Removing
1. Grasp the catch (7), unlock it and open
the side window.
1. Open the front window and stow it in the
2. To close the side window, close it until a
ceiling.
click is heard.
2. Slowly lift the lower front window (4).
3. Hold the window in a vertical position (the
bottom of the window should be in front of
you), place it through the guide (5) on the
left side of the cab, and then secure it with
the support (6).
2-12
CONTROLS
CAB
SUN SHADE
EMERGENCY HAMMER (OPTIONAL)
1. Pull out the sun shade forward.
An emergency hammer is installed to be
2. Hook the sun shade to the two catches (1)
used to escape from the cab in an
emergency. When escaping, break the
windows with the hammer.
• When breaking the window pane with a
hammer, take great care not to injure
yourself with the broken glass pieces.
• Remove the glass pieces from the window
sill so as not to cut yourself when
evacuating. Broken glass will fall from the
window, so be careful of your footing and
do not slip on the glass.
2-13
CONTROLS
SEAT AND SEAT BELT
(B) Fore-and-aft adjustment
SEAT AND SEAT BELT
1. Pull up the lever (2) and slide the seat
SEAT
backward or forward to the desired
position for operation of machine.
2. Release the lever (2) at the desired
position to secure the seat.
• Adjust and secure the seat.
Adjustment range: 15 positions, in 150
• Do not make any adjustments while
mm (5.9 in.)
operating the machine.
• Do not set the backrest to its maximum
reclining position and slide the seat
backwards at the same time. Doing so
may damage the rear window or cause
injury.
• Remember that the backrest returns to
the forward position abruptly due to the
spring force.
A
E
(C) Adjusting according to operator’s
B
weight
1. Turn the handle (3) until the scale (4)
indicates the weight of operator.
Adjustment range: 50 to 130 kg (110 to
3
1
287 lbs)
4
2
AG7B021
(D) Adjusting the height of the seat
Upward
(A) Adjusting the backrest angle
1. Lift the seat to first or second position
1. Sit up and sit back in the chair.
click-stop.
2. Pull up the lever (1), recline the backrest
Adjustment ranges: 2positions, in 60mm
by using the spring force. Release the
(2.36 in.)
lever (1) at the desired angle to secure the
Downward
backrest.
1. First lift the seat to highest position, then
the seat can be lowered to lowest
position.
2-14
CONTROLS
SEAT AND SEAT BELT
(E) Adjusting the headrest (Option)
SEAT BELT
The headrest (E) can be moved upward or
downward.
1. Grab the headrest (E) with both hands,
and move upward or downward to the
Be sure to fasten the seat belt securely
desired position.
before starting the engine.
Fastening the seat belt
1. Adjust the seat to the desired position for
operation, sit up and sit back in the chair.
2. Pull the seat belt to the desired length.
3. Make sure that the belt is not twisted and
then insert the tongue plate (A) into the
buckle (B) of the seat belt until you hear a
clicking sound as it locks in place.
4. Check if the belt is securely locked by
pulling it, and arrange the belt around your
waist.
Releasing the seat belt
1. Grasp the tongue plate (A) and press the
button (C) on the buckle (B).
The seat belt retracts back into its original
position.
2-15
CONTROLS
MULTI-INFORMATION DISPLAY
MULTI-INFORMATION DISPLAY
MAIN MENU SCREEN
For explanation purposes, all lamps on this page are in the lit condition. This screen image is
quite different from that of the real operation. In the actual operation, if a warning is given or
any function is selected, the corresponding symbol appears enlarged at the center of the
display for approx. one second.
When the starter switch is set to ON, the battery charge warning lamp and the engine oil
pressure warning lamp first appear enlarged, and then turn on with an alarm at their original
locations. The machine system is normal if the lamps turn off after the engine is started.
2-16
CONTROLS
MULTI-INFORMATION DISPLAY
WARNING LAMPS
4. Coolant temperature warning lamp
This lamp flashes and an alarm is sounded
IMPORTANT: If a warning lamp flashes
if the engine coolant temperature
and an alarm is sounded, immediately
becomes abnormally high while the engine
stop all operations and check the
is running.
corresponding component.
Refer to “If a warning lamp flashes” on
5. Air cleaner warning lamp
pages 6-10 and 6-11.
This lamp flashes and an alarm is sounded
if the air cleaner filter is clogged while the
1. ECM error warning lamp
engine is running.
This warning lamp flashes if the Electronic
Control Module (ECM) detects an engine
6. Fuel filter warning lamp
problem while the starter switch is in the
This lamp flashes and an alarm is sounded
ON position. The problem detected is
if the fuel filter is clogged while the engine
recorded as an ECM error.
is running.
Refer to “Engine error code list” on pages
6-14 to 6-15.
7. Fuel level warning lamp
This lamp flashes when the fuel level is low
1-1. Vehicle and engine emergency lamp
while the starter switch is in the ON
This lamp is displayed enlarged for one
position.
second, and then flashes and an alarm
sounds if there is a problem with the
8. Third auxiliary hydraulic warning lamp
machine. Go to the (7) Error code
This lamp starts flashing and an alarm
display from the Menu screen, get the
sounds if the fixed side (left “e”) pressure
vehicle or engine error code number,
of the auxiliary 3rd drops abnormally while
and consult your sales or service dealer
the engine is running, or while the quick-
referring to the “Vehicle error code list”
hitch is being removed or installed.
or “Engine error code list” in this
manual.
Refer to “Menu screen” on page 2-22.
Refer to “(7) Error code display” on
page 2-25.
Refer to “Vehicle error code list” on
pages 6-12 and 6-13.
Refer to “Engine error code list” on
pages 6-14 to 6-15.
2. Battery charge warning lamp
This lamp flashes and an alarm is sounded
if a problem rises in the charging system
while the engine is running.
3. Engine oil pressure warning lamp
This lamp flashes and an alarm is sounded
if the lubricant oil pressure abnormally low
while the engine is running.
2-17
CONTROLS
MULTI-INFORMATION DISPLAY
INDICATORS
12. Travel speed indicator lamp
9. Deceleration indicator lamp
High-speed travel
Automatic deceleration
indicator
Low-speed travel
Deceleration indicator
This lamp turns on when the travel speed
button is set to the 2nd (high) speed.
Automatic deceleration indicator
It flashes when the automatic
13. Power mode indicator lamp
deceleration switch is pressed and
This lamp lights up when the power
remains lit while in the deceleration
mode side of the Power/Highland mode
mode.
select switch is pressed. The maximum
Refer to “Deceleration button” on page
engine output is maintained for as long
2-49.
as this lamp is lit.
Refer to “Automatic deceleration switch”
on page 2-53.
14. Lift overload warning indicator lamp
This lamp turns on when the lift overload
Deceleration indicator lamp
warning switch is turned on.
This lamp turns on when the deceleration
button is pressed. The lamp lights up to
15. Auxiliary 2nd/4th select indicator lamp
indicate that the engine is in the
deceleration mode at low idling speed
(1100 rpm).
Auxiliary 2nd is selected.
10. Glow indicator lamp
This indicator lamp turns off when the
engine preheating is completed.
Auxiliary 4th is selected.
11. Highland mode indicator lamp
Highland mode is selected.
Refer to “Power/Highland mode switch”
16. Auxiliary 1st one-way (one-way
on page 2-53.
circuit) indicator lamp
Auxiliary 1st auto tank is
selected.
Auxiliary 1st one-way is
selected.
No display: Two-way (two-way circuit) is
selected.
2-18
CONTROLS
MULTI-INFORMATION DISPLAY
17. Dozer blade float indicator lamp
20. Throttle opening position indicator
(If equipped)
This lamp lights up when
the float switch on the
blade lever is pressed.
18. Water temperature gauge
Indicates the temperature of the engine
coolant water. The indicator level must
be within the green range during
machine operation. The red range
indicates overheating.
19. Fuel gauge
IMPORTANT: If the fuel gauge
changes the color from green
to orange while traveling on a
flat ground, do not go to a
sloping land. Engine stalling
may occur on the sloping
land. Before operating on the
sloping land, be sure to add
The red range increases as the engine
enough fuel.
load increases, indicating higher fuel
consumption. When the button (C) (Bar
Indicates the amount of fuel in the tank.
meter key) is pressed in a normal screen,
Be sure to fill up the tank before running
the display is changed from the throttle
out of fuel.
opening position to the lift load factor
and the PM accumulation amount, in this
order.
• The lift load factor is displayed if there
is no change in the throttle opening
position for five seconds after the lift
alarm switch is turned on.
• The throttle opening position is
displayed if the highland mode switch
is turned on or there is a change in the
throttle opening position.
2-19
CONTROLS
MULTI-INFORMATION DISPLAY
21. Auxiliary 1st flow rate indicator lamp
24. Hour meter/Trip meter
This lamp lights up to indicate which flow
• Hour meter
rate setting is selected in the auxiliary 1st.
Displays the total
engine running time in
a Flow rate setting 1
hours.
The rightmost digit
indicates tenths of
b Flow rate setting 2
hours (6 minutes).
Set the inspection and maintenance
c Flow rate setting 3
intervals according to the time displayed on
the hour meter.
d Flow rate setting 4
• Trip meter
Three patterns of desired operating hours
can be displayed.
e Flow rate setting 5
Refer to “Trip meter setting” on page 2-23.
f
Flow rate setting 6
1
Flow rate setting 7
2
Flow rate setting 8
3
Flow rate setting 9
Refer to “Auxiliary 1st flow rate setting”
on page 2-23.
22. Working light indicator
Lights up when the working light is
turned on.
23. Date and time indicator
Displays the date and
time set.
Refer to “Date and
time setting” on page
2-25.
2-20
CONTROLS
MULTI-INFORMATION DISPLAY
SCREEN CONTROL KEY
Up (
) key
Use this key to move the cursor upward
and to increase the value in each setting.
Press and hold this key for one second to
rapidly increase the value.
D.Auxiliary 1st key
The auxiliary 1st symbol is displayed in the
initial screen. Pressing this key changes
the symbol display in the following order.
Auxiliary 1st setting 1, Auxiliary 1st setting
2, Auxiliary 1st setting 3.
Note: Do not press the symbol keys on the
Enter key
display. The LCD could be damaged if the
Use this key to confirm or execute the
symbol keys are pressed hard. For actual
setting made by each key.
operation, press the push button keys
To clear the trip meter being displayed,
located at the bottom of the screen.
press and hold this key for three seconds.
A. Menu key
E. —
Use this key to switch between the Home
screen and the Menu screen. This key is
also used to cancel changes made in
each setting. The screen returns to the
Home screen if this key is pressed in the
information screen.
B. Hour meter key
This hour meter symbol is displayed in the
initial screen. Pressing this key changes
the meter display in the following order.
Trip meter 1, Trip meter 2, Trip meter 3,
Hour meter.
Down (
) key
Use this key to move the cursor
downward and to decrease the value in
each setting. Press and hold this key for
one second to rapidly decrease the value.
C.Bar meter key
This hour meter symbol is displayed in the
initial screen. Pressing this key changes
the meter display in the following order.
Throttle opening position, Lift load factor,
PM accumulation amount
2-21
CONTROLS
MULTI-INFORMATION DISPLAY
SCREEN NAVIGATION
• Menu screen
Press the Menu key to go the Menu screen while in the Home screen.
(1) Trip meter setting
(2) Auxiliary line flow rate display
(3) Auxiliary 1st flow rate setting
(4) Auxiliary 2nd/4th flow rate setting
(5) Date and time setting
(6) Data display
(7) Error code display
(8) LCD setting
Move the cursor with the Up (
) or Down (
) key to go to the desired item to be set, and
then press the Enter key to confirm. To return to the Menu screen, press the Menu key.
The wrench symbol indicates the “setting is possible state” and the ( i ) mark indicates
information only.
2-22
CONTROLS
MULTI-INFORMATION DISPLAY
(1) TRIP METER SETTING
(3) AUXILIARY 1ST FLOW RATE SETTING
Six patterns of desired operating hours can
Three flow rate patterns can be set in the
be set.
auxiliary 1st.
To start setting, press the Enter key. The
Refer to the trip meter setting for the key
value flashes while being set.
operation. To move the cursor in the
Up (
) key: Increases the value or moves the
direction of the arrow, use the Down (
) key.
cursor upward. Rapidly increases the
To move the cursor in the opposite
value when pressed and held for one
direction of the arrow, use the Up (
) key.
second.
Down (
) key: Decreases the value or moves
Initial
A/B common,
Variable
the cursor downward. Rapidly decreases
condition
standard flow
range
the value when pressed and held for one
100%
second.
Auxiliary 1st-1
= 54 L/min
10 to 100%
Enter key: Confirms setting
( 14.3 US gpm)
Menu key: Cancels setting or returns to the
Menu screen.
75%
Pressing and holding the Enter key for three
Auxiliary 1st-2
= 40.5 L/min
10 to 100%
seconds clears the trip meter pointed by the
( 10.7 US gpm)
cursor.
50%
Auxiliary 1st-3
= 27 L/min
10 to 100%
( 7.1 US gpm)
(2) AUXILIARY LINE FLOW RATE DISPLAY
The table shows the 1-way flow rate when
there is no load.
Displays the flow rate of the Auxiliary 1st,
2nd and 4th.
The flow rate cannot be changed.
2-23
CONTROLS
MULTI-INFORMATION DISPLAY
(4) AUXILIARY 2ND/4TH FLOW RATE
SETTING
Pressing the Enter key while the cursor is
at “Select ATT” goes to the attachment
select screen.
Pressing the Down (
) key will move the
One pattern of the auxiliary 2nd/4th flow rate
blue flashing light in the direction of the
can be set.
arrow.
Pressing the UP (
) key will move the blue
Initial
Variable
flashing light in the opposite direction of the
Standard flow
condition
range
arrow.
C/D 100%
Move the blue flashing light to the desired
Auxiliary 2nd
=21.6 L/min
10 to 100%
symbol or the number, and then press the
( 5.7 US gpm)
Enter key to confirm.
The selected symbol will appear at the lower
G/H 100%
left of the Home screen.
Auxiliary 4th
=21.6 L/min
10 to 100%
( 5.7 US gpm)
The table shows the 1-way flow rate when
there is no load.
Refer to the trip meter setting for the key
operation. To move the cursor in the
direction of the arrow, use the Down (
) key.
To move the cursor in the opposite
direction of the arrow, use the Up (
) key.
2-24
CONTROLS
MULTI-INFORMATION DISPLAY
(5) DATE AND TIME SETTING
Display items
• Engine RPM
• Coolant temperature
•—
• Battery voltage
• PM accumulation amount
(7) ERROR CODE DISPLAY
The year, month, date, hour and minute can
be set. (Effective year range: 2010 to 2099)
• Move the cursor to the clock symbol,
and then press the Enter key. The cursor
will be shifted to the place for setting the
year.
Press the Enter key again, and then enter
the year. (The year display keeps flashing
during editing.)
........Vehicle error code
Press the Enter key to confirm. The month,
Displays four error codes, with the latest
date, hour and minute can be set using the
code in the upper left.
same procedure for the year.
Refer to “Vehicle error code list” on pages
• Move the cursor to the calendar symbol,
6-12 and 6-13.
and then press the Enter key to change the
format of “Year-Month-Date” to “Date-
........ECM error code
Month-Year” or “Month-Date-Year”.
Engine ECM (Engine Control Module) error
Refer to the trip meter setting for the key
code
operation.
Displays three error codes, with the latest
code at the top.
Refer to “Engine error code list” on pages
(6) DATA DISPLAY
6-14 to 6-15.
IMPORTANT: If an error code appears,
immediately stop the operation and
contact a Takeuchi sales or service outlet
for help.
Displays various data. The setting cannot be
changed.
2-25
CONTROLS
MULTI-INFORMATION DISPLAY
(8) LCD SETTING
• Unit setting
Switch between SI unit and US units.
• Background color setting
Move the blue flashing light to the desired
unit position, and then press the Enter key
to confirm.
Menu key: returns to the Menu screen.
Pressing the Menu key again returns to the
Home screen.
Move the cursor to the background
color symbol, and then press the Enter
key. The blue flashing light moves from
blue gray to gray, blue and black, in this
order. Move the blue flashing light to the
desired color position, and then press the
Enter key to confirm.
The background color can be changed in
this screen, regardless of mode (day or
night).
• The brightness of the LCD is set to
between 0 and 100%. The brightness
changes each time the adjustment is
made.
Day mode: initial setting value is 50%
Night mode: initial setting value is 50%
While in the day (night) mode, adjustment
is possible only for the brightness set to the
night (day) mode.
Refer to the trip meter setting for the key
operation.
2-26
CONTROLS
MULTI-INFORMATION DISPLAY
SWITCHING IMAGES
• Changing the background color (day/
night)
Turn on the light switch on any screen to
decrease the display brightness and to enter
the “evening mode”.
2-27
CONTROLS
INSTRUMENT CLUSTER
INSTRUMENT CLUSTER
For explanation purposes, all lamps on this
WARNING LAMPS
page are in the lit condition. This screen
image is quite different from that of the real
IMPORTANT: If a warning lamp flashes
operation.
and an alarm is sounded, immediately
Once the starter switch is turned to ON, all
stop all operations and check the
lamps on the instrument cluster light up and
corresponding component.
the alarm sounds.
Refer to “If a warning lamp flashes” on
Then, the battery charge warning lamp (3)
pages 6-10 and 6-11.
and the engine oil pressure warning lamp (2)
start flashing and an alarm sounds. The
machine system is normal if the lamps turn
off after the engine is started.
If any lamp is not lit when the starter switch
is turned to ON, there is something wrong in
the machine. Consult your sales or service
dealer.
2-28
CONTROLS
INSTRUMENT CLUSTER
1. Vehicle and engine emergency lamp
INDICATORS
This lamp flashes and an alarm sounds if
there is a problem with the machine. Go to
7. Glow lamp
the “Failure Record (FAILURE RECORD)”
This lamp goes out when the engine
from the side menu screen, get the vehicle
preheating is completed.
or engine error code number, and then
consult your sales or service dealer
8. Travel speed lamp
referring to the “Vehicle error code list” or
This lamp turns on when the travel speed
“Engine error code list” in this manual.
button is set to the 2nd (high) speed.
Refer to “Side menu screen” on page
2-39.
9. Deceleration lamp
Refer to “Failure Record (FAILURE
This lamp turns on when the deceleration
RECORD)” on page 2-46.
button is pressed. The lamp lights up to
Refer to “Vehicle error code list” on pages
indicate that the engine is in the
6-12 and 6-13.
deceleration mode at low idling speed
Refer to “Engine error code list” on pages
(1200 rpm).
6-14 to 6-15.
It flashes When the automatic deceleration
switch is pressed to indicate that the
2. Engine oil pressure warning lamp
machine is in the automatic deceleration
This lamp flashes and an alarm is sounded
mode.
if the lubricant oil pressure abnormally low
Refer to “Deceleration button” on page
while the engine is running.
2-49.
Refer to “Automatic deceleration switch”
3. Battery charge warning lamp
on page 2-53.
This lamp flashes and an alarm is sounded
if a problem rises in the charging system
while the engine is running.
METERS
4. Coolant temperature warning lamp
10. Water temperature gauge
This lamp flashes and an alarm is sounded
Indicates the temperature of the engine
if the engine coolant temperature
coolant water.
becomes abnormally high while the engine
The LED should be within the green
is running.
range during machine operation.
The red range indicates overheating.
5. Fuel level warning lamp
This lamp turns on if the fuel level
11. Fuel gauge
becomes low while the starter switch is in
Indicates the amount of fuel in the tank.
the ON position.
Be sure to top off the tank before running
out of fuel.
6. Air cleaner warning lamp
This lamp flashes and an alarm is sounded
if the air cleaner filter is clogged while the
engine is running.
2-29
CONTROLS
INSTRUMENT CLUSTER
MULTI-DATA DISPLAY
3. Time display
Displays the time set.
12. LCD (Liquid Crystal Display)
Refer to “Time setting” on page 2-37.
It displays various functions and data on
hour meter, trip meter, clock, tachometer
4. Tachometer
and the machine.
Home screen
Displays the engine RPM in 10 levels.
Pressing the (B) key while the tachometer is
displayed changes to the display of the PM
accumulation rate and lift load factor, in this
1. Key function display
order.
The key function display changes
• The throttle opening position is displayed if
depending on the screens (Home, Menu
the lift alarm switch is turned on and there
and each setting)
is no change in the throttle opening
For actual operation, use the buttons, “A”,
position.
“B” and “C”, located beneath each
• The tachometer is displayed if the highland
symbol.
mode switch is turned on or there is a
Refer to “Function of each key” on pages
change in the throttle opening position.
2-34 to 2-47.
• For TB230, the PM accumulation rate does
not change.
2. Hour meter/Trip meter
• Hour meter
5. Functions (Page 1)
Displays the total engine running time in
hours.
The rightmost digit indicates tenths of
hours (6 minutes).
Set the inspection and maintenance
intervals according to the time displayed
on the hour meter.
• Trip meter
Three patterns of desired operating hours
can be displayed.
Refer to “Trip meter display” on page
2-34.
2-30
CONTROLS
INSTRUMENT CLUSTER
A. Auxiliary 2nd/4th selection
D.Highland Mode (If equipped)
This mode is used to reduce
the engine load due to the
Auxiliary 2nd is selected.
hydraulic pump. When the
machine is operated at a high-
altitude site, the engine output
Auxiliary 4th is selected.
is decreased due to thin air. In such cases,
the hydraulic horse power is automatically
adjusted to prevent the engine from
stalling.
B. Auxiliary 1st One-way (one-way circuit)
Refer to “Power/Highland mode switch”
on page 2-53.
Auxiliary 1st auto tank is
selected.
Auxiliary 1st one-way is
selected.
No display:
Two-way (two-way circuit)
is selected.
C.Lift overload warning/power mode
Displays when the power
mode select switch is
pressed. It indicates the
maximum engine output is
selected.
Display the symbol when
the lift overload warning
switch is turned on.
2-31
CONTROLS
INSTRUMENT CLUSTER
E. Alarm
I. Dozer blade float indicator
Displays the symbol of the dozer blade
Displays the clock symbol when
float when the float button is pressed.
the alarm function is turned on.
Refer to “Alarm setting” on
7. Warning indicators (Page 3)
page 2-37.
When the (A) key is pressed, the display
changes as the following. If there is no warning,
the screen returns to the “Functions” on Page 1.
6. Function indicators (Page 2)
When the (A) key is pressed, the display
changes as the following.
Warning display is first flashed and enlarged
for three seconds and then stays displayed,
if there is a problem with the machine. If
multiple warnings are to be displayed, the
F. Auxiliary 1st indicator
highest priority warning is displayed. Priority
from the highest to the lowest: ECM error
G.Auxiliary 1st flow rate selection
warning, Auxiliary 3rd hydraulic pressure
indicator
warning, water separator warning and fuel
Press the (B) key to move the and select
filter warning.
the desired flow rate.
No enlarged display for the maintenance
Refer to “Auxiliary 1st Flow Rate Setting”
warning.
on page 2-40.
Go to the “MAINTENANCE/FAILURE
RECORD/Error cord display” from the Side
H.Attachment symbol indicator
menu screen, get the vehicle or engine error
code number, and consult your sales or
service dealer referring to the “Vehicle error
code list” or “Engine error code list” in this
manual.
Displays the symbol of the attachment
selected in the “Auxiliary 1st Flow Rate
Setting” section.
2-32
CONTROLS
INSTRUMENT CLUSTER
J. ECM error warning indicator
M.Maintenance warning indicator
This warning lamp flashes if the Electronic
When the time for maintenance set by the
Control Module (ECM) detects an engine
trip meter is reached, this warning lamp
problem while the starter switch is in the
flashes and an alarm sounds.
ON position. The problem detected is
recorded as an ECM error.
Refer to “Engine error code list” on pages
6-14 to 6-15.
K.Fuel filter warning indicator
This lamp flashes and an alarm is sounded
if the fuel filter is clogged while the engine
is running.
L. Auxiliary 3rd hydraulic pressure
warning indicator (If equipped)
This warning lamp starts flashing and an
When the time for maintenance set by the
alarm sounds if the pressure in the fixed
trip meter is reached, the screen is
side (left “e”) of the Auxiliary 3rd drops
changed from the Main to the Trip Meter
abnormally while the engine is running, or
for Maintenance on the DATA screen.
while the quick-hitch is being used for
Each value remains flashing until its
changing the bucket.
corresponding key is pressed. At this
stage, the trip meter values cannot be
reset. Pressing any key returns to the
Warning (Page 3) of Main screen in which
the maintenance warning lamp is flashing
and the alarm is sounding. Promptly
inspect and service the relevant item.
Refer to “Menu/Trip meter reset” on page
2-35.
Refer to “Maintenance” on page 5-1.
2-33

 

 

 

 

 

 

 

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