Takeuchi Mini Excavator TB260 (S/N 126000002~, S/N 126100003~). Operator's Manual - page 3

 

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Takeuchi Mini Excavator TB260 (S/N 126000002~, S/N 126100003~). Operator's Manual - page 3

 

 

CONTROLS
INSTRUMENT CLUSTER
A. Auxiliary 2nd/4th selection
E. DPF Auto Regeneration/Inhibit
DPF auto regeneration
Auxiliary 2nd is selected.
under way
DPF auto regeneration
Auxiliary 4th is selected.
inhibit
B. —
DPF auto regeneration under way
The DPF regeneration is automatically
C.Auxiliary 1st One-way (one-way circuit)
performed by the engine, when certain
criteria are met. The operator only has to
check the display.
Auxiliary 1st auto tank is
selected.
DPF auto regeneration inhibit
The DPF manual regeneration inhibit
symbol appears on the display when the
Auxiliary 1st one-way is
DPF manual regeneration under way or
selected.
the DPF auto regeneration under way is
cancelled.
Refer to “DPF manual regeneration/inhibit
No display:
Two-way (two-way circuit)
select switch” on page 2-52.
is selected.
F. Highland Mode (If equipped)
D.Lift overload warning/power mode
This mode is used to reduce
This lamp lights up when
the engine load due to the
the power mode side of
hydraulic pump. When the
the Power/Highland mode
machine is operated at a high-
select switch is pressed.
altitude site, the engine output
The maximum engine
is decreased due to thin air. In such cases,
output is maintained for as
the hydraulic horse power is automatically
long as this lamp is lit.
adjusted to prevent the engine from
stalling.
Display the symbol when
Refer to “Power/Highland mode switch”
the lift overload warning
on page 2-55.
switch is turned on.
Refer to “Power/Highland mode switch”
on page 2-55.
Refer to “Lift overload warning switch (If
equipped)” on page 2-57.
2-31
CONTROLS
INSTRUMENT CLUSTER
G.Alarm
K. High-flow indicator
Displays the symbol of high-flow when the
Displays the clock symbol when
auxiliary 1st flow rate is set to high-flow.
the alarm function is turned on.
Refer to “Alarm setting” on
L. Dozer blade float indicator
page 2-37.
Displays the symbol of the dozer blade
float when the float button is pressed.
6. Function indicators (Page 2)
7. Warning indicators (Page 3)
When the (A) key is pressed, the display
When the (A) key is pressed, the display
changes as the following.
changes as the following. If there is no
warning, the screen returns to the
“Functions” on Page 1.
H.Auxiliary 1st indicator
Warning display is first flashed and enlarged
I. Auxiliary 1st flow rate selection
for three seconds and then stays displayed,
indicator
if there is a problem with the machine. If
Press the (B) key to move the and select
multiple warnings are to be displayed, the
the desired flow rate.
highest priority warning is displayed. Priority
Refer to “Auxiliary 1st Flow Rate Setting”
from the highest to the lowest: ECM error
on page 2-40.
warning, DPF regeneration prompting,
Auxiliary 3rd hydraulic pressure warning,
J. Attachment symbol indicators
water separator warning and fuel filter
warning.
No enlarged display for the exhaust
temperature warning and the maintenance
warning.
Go to the “MAINTENANCE/ FAILURE
RECORD/Error code display” from the Side
menu screen, get the vehicle or engine error
Displays the symbol of the attachment
code number, and consult your sales or
selected in the “Auxiliary 1st Flow Rate
service dealer referring to the “Vehicle error
Setting” section.
code list” or “Engine error code list” in this
manual.
2-32
CONTROLS
INSTRUMENT CLUSTER
M.ECM error warning indicator
S. Maintenance warning indicator
This warning lamp flashes if the Electronic
When the time for maintenance set by the
Control Module (ECM) detects an engine
trip meter is reached, this warning lamp
problem while the starter switch is in the
flashes and an alarm sounds.
ON position. The problem detected is
recorded as an ECM error.
Refer to “Engine error code list” on pages
6-14 to 6-21.
N.Water separator warning indicator
This lamp flashes if the water is detected
within the water separator while the starter
switch is in the ON position.
Refer to “If a warning lamp flashes” on
page 6-10.
O.DPF manual regeneration under way/
When the time for maintenance set by the
regeneration promoting indicator
trip meter is reached, the screen is
This indicator starts flashing and an alarm
changed from the Main to the Trip Meter
starts sounding, if the accumulated PM
for Maintenance on the DATA screen.
exceeds the limited amount on the DPF.
Each value remains flashing until its
Immediately perform the manual DPF
corresponding key is pressed. At this
regeneration.
stage, the trip meter values cannot be
Refer to “DPF manual regeneration/inhibit
reset. Pressing any key returns to the
select switch” on page 2-52.
Warning (Page 3) of Main screen in which
the maintenance warning lamp is flashing
P. Exhaust temperature warning indicator
and the alarm is sounding. Promptly
This indicator lights up to warn if the
inspect and service the relevant item.
exhaust temperature is abnormally
Refer to “Menu/Trip meter reset” on page
increased. Check for any flammable items
2-35.
around the exhaust piping.
Refer to “Maintenance” on page 5-1.
Q.Fuel filter warning indicator
This lamp flashes and an alarm is sounded
if the fuel filter is clogged while the engine
is running.
R. Auxiliary 3rd hydraulic pressure
warning indicator (If equipped)
This warning lamp starts flashing and an
alarm sounds if the pressure in the fixed
side (left “e”) of the Auxiliary 3rd drops
abnormally while the engine is running, or
while the quick-hitch is being used for
changing the bucket.
2-33
CONTROLS
INSTRUMENT CLUSTER
FUNCTION OF EACH KEY
1. Hour meter
2. Trip meter 1
The functions are as below in the Home
screen. The different functions appear in the
other screens.
3. Trip meter 2
A. Stopping the alarm or switching the
display between Functions and
Warnings
· Pressing the (A) key while the alarm is
sounding stops the alarm.
· Pressing the (A) key to switch the
display; Functions (Page 1), Functions
(Page 2), and Warnings (Page 3).
4. Trip meter 3
B. Meter switching
Pressing and holding the (B) key for two
seconds or more each time the display
changes as follows:
5. Returns to the hour meter
· When the (B) key is pressed, the display
changes in the following order.
2-34
CONTROLS
INSTRUMENT CLUSTER
1. Tachometer
MENU SCREEN
2. PM accumulation rate
3. Lift load factor
Press the (A) key to proceed to the screen
selected by the bar.
Press the (B) key to move the selection bar.
Press the (C) key to return to the Home
screen.
4. Return to the engine RPM.
• DATA
C.Menu/trip meter reset
The trip meter for maintenance, battery
· Pressing the (C) key switches to the
and auxiliary circuits can be checked.
Menu screen.
Unlike the trip meter displayed on the Main
· Pressing and holding the (C) key for
screen, data items on the engine oil filter,
three seconds or more while the trip
hydraulic oil filter and fuel filter are included
meter is displayed returns the trip meter
so that you can use them as a guideline for
to “0”.
replacement.
• SETTING
Time, alarm and contrast can be set.
2-35
CONTROLS
INSTRUMENT CLUSTER
DATA SCREEN (DATA)
• Battery (BATTERY)
Displays the battery voltage.
Press the (A) key to proceed to the screen
selected by the bar.
Press the (C) key to return to the DATA screen.
Press the (B) key to move the selection bar.
Press the (C) key to return to the Menu
• Auxiliary circuit (AUXILIARY)
screen.
Displays the flow rate in the auxiliary
circuits of the 1st, 2nd or 3rd.
• Trip meter (TRIP METER) for
maintenance
The trip meters for the engine oil filter,
hydraulic oil filter or fuel filter are displayed.
Each time the (B) key is pressed, the
auxiliary circuit is displayed in this order:
Auxiliary 1st, Auxiliary 2nd and Auxiliary
4th.
Press and hold the (A) key for at least five
Press the (C) key to return to the Data
seconds resets the selected trip meter to
screen.
“0”.
Press the (B) key to move the selection bar.
Press the (C) key to return to the DATA
screen.
2-36
CONTROLS
INSTRUMENT CLUSTER
SETTING SELECTION SCREEN (SETTING)
e. Press the (C) key cancels editing and to
return to the Setting Selection screen.
• Alarm setting (ALARM)
Five patterns of alarm setting are
available.
Alarm function can be set to on or off
within the five patterns.
Press the (A) key to proceed to the screen
selected by the bar.
Press the (B) key to move the selection bar.
Press the (C) key to return to the Menu
screen.
• Time setting (CLOCK)
The time to be displayed on the Home
a. When the selection bar is at ALARM,
screen can be set here.
press the (A) key to proceed to the alarm
setting screen (ALARM SET).
b. Press the (A) key in this screen to place
a checkmark in the box at the left of the
setting bar. Press the (A) key again to
remove the checkmark.
The alarm setting cannot be changed
only by placing or removing a
checkmark.
c. Press and hold the (A) key for at least
two seconds to complete the setting
and to return to the Setting Selection
screen.
a. When the selection bar is at CLOCK,
Be sure to perform the above operation
press the (A) key to proceed to the time
when you wish to set the alarm.
setting screen (CLOCK SET).
A clock symbol is displayed on the
b. Pressing the (A) key in this screen moves
Home screen.
the selection bar and flashes the figures
d. Press the (B) key to move the selection
on the bar.
bar.
Setting range: hours, 1 to 24; minutes,
e. Press and hold the (B) key for at least
00 to 59
three seconds to enter the alarm time
c. Press the (B) key to increase the number
setting mode.
value selected.
f. Press the (C) key to cancel editing and
Press and hold the (B) key to rapidly
to return to the Setting Selection screen.
increase the number value selected.
Checked
On
d. Press and hold the (A) key for at least
Unchecked
Off
two seconds to complete the setting
and to return to the Setting Selection
screen.
2-37
CONTROLS
INSTRUMENT CLUSTER
• Alarm time setting mode
• Contrast setting (CONTRAST)
Sets the time for alarm.
Adjust the LCD contrast.
a. Select the item to be set in the alarm
a. When the selection bar is at CONTRAST,
setting screen (ALARM SET).
press the (A) key to proceed to the
b. Press and hold the (B) key for at least
contrast setting screen (CONTRAST).
three seconds to enter the alarm time
b. To increase contrast, press the (B) key.
setting mode.
The bar advances to the right.
c. Press the (A) key in this screen to move
Press and hold the (B) key to rapidly
the selection bar and to flash the figures
advance the bar.
on the bar.
Once the bar reaches the right end
Setting range: hours, 1 to 24; minutes,
(highest contrast), it returns to the left
00 to 59
end (lowest contrast).
d. Press the (B) key to increase the number
c. Press and hold the (A) key for at least
value selected.
three seconds to complete the setting
Press and hold the (B) key to rapidly
and to return to the Setting Selection
increase the number value selected.
screen.
e. Press and hold the (A) key for at least
d. Press the (C) key to cancel editing and
two seconds to complete the setting
to return to the Setting Selection screen.
and to return to the Setting Selection
The changes made to the setting are
screen.
reflected, but they will be removed when
f. Press the (C) key to cancel editing and
the starter switch is turned off.
to return to the Setting Selection screen.
2-38
CONTROLS
INSTRUMENT CLUSTER
SIDE MENU SCREEN
To display the side menu, turn the starter
switch from the OFF to the ON position while
pressing the (C) key.
Press the (A) key to proceed to the screen
selected by the bar.
Press the (B) key to move the selection bar.
• SETTING
The flow rate ratio of the auxiliary circuits
(Auxiliary 1st, Auxiliary 2nd and Auxiliary
4th) can be set.
• MAINTENANCE
Diagnosis and failure record can be
checked.
2-39
CONTROLS
INSTRUMENT CLUSTER
SETTING SELECTION SCREEN (SETTING)
Initial
A/B common,
Variable
condition
standard flow
range
Auxiliary 1st
100%=57L/min
10 to 100%
No. 1
(15.1 US gpm)
Auxiliary 1st
75%=43L/min
10 to 100%
No. 2
(11.4 US gpm)
Auxiliary 1st
50%=28L/min
10 to 100%
No. 3
(7.4 US gpm)
Press the (A) key to proceed to the screen
Maximum
A/B common,
Variable
selected by the bar.
flow rate
high-flow
range
Press the (B) key to move the selection bar.
Press the (C) key to return to the side menu
Auxiliary 1st
180%=102L/min
101 to
screen.
Nos. 1, 2 and 3
(26.9 US gpm)
180%
• Auxiliary 1st flow rate setting
(1st AUX SET)
The table shows the 1-way flow rate when
Set the flow rate ratio for the No. 1, No. 2
there is no load.
and No. 3rd in the Auxiliary 1 circuit.
c. When the selection bar is at a symbol of
attachment, press the (B) key to change it
to the desired symbol.
Select the symbol representing the
attachment to be used.
d. The setting for Auxiliary 1 No. 2 and
a. Pressing the (A) key in this screen moves
Auxiliary 1 No. 3 can be done using the
the selection bar and flashes the figures
same procedure as above.
on the bar.
e. Press and hold the (A) key for three
b. Press the (B) key to increase the number
seconds or more to complete the setting
value selected.
and return to the setting selection screen.
Press and hold the (B) key for at least one
f. Press the (C) key to cancel editing and to
second to rapidly increase the number
return to the setting selection screen.
value selected.
2-40
CONTROLS
INSTRUMENT CLUSTER
• Auxiliary 2nd flow rate setting
• Auxiliary 4th flow rate setting
(2nd AUX SET)
(4th AUX SET)
Set the flow rate ratio for the Auxiliary 2nd
Set the flow rate ratio for the Auxiliary 4th
circuit.
circuit.
a. For the key operation, refer to the Auxiliary
a. For the key operation, refer to the Auxiliary
1st flow rate setting section.
1st flow rate setting section.
Initial
Variable
Initial
Variable
Standard flow
Standard flow
condition
range
condition
range
C/D
G/H
Auxiliary 2nd
100%=44 L/min
10 to 100%
Auxiliary 4th
100%=44 L/min
10 to 100%
(11.6 US gpm)
(11.6 US gpm)
2-41
CONTROLS
INSTRUMENT CLUSTER
MAINTENANCE
· Inputs/outputs (INPUTS/OUTPUTS)
Diagnosis and failure record can be checked.
The 9-page diagnosis data can be
Press the (A) key to proceed to the screen
displayed.
selected by the bar.
Press the (B) key to display a different
Press the (B) key to move the selection bar.
page.
Press the (C) key to return to the side menu
Press the (C) key to return to the
screen.
Diagnosis screen.
• Diagnosis (DIAGNOSIS)
Input/Output, Analog Input, PWM Output,
Engine Control Module (ECM) can be
checked.
Press the (A) key to proceed to the screen
selected by the bar.
Press the (B) key to move the selection bar.
Press the (C) key to return to the
Maintenance screen.
2-42
CONTROLS
INSTRUMENT CLUSTER
IN
1 page
OUT
OFF/ON
Load dump relay
OFF/ON
OFF/I
Wiper relay
OFF/ON
OFF/C
OFF/ON
Overload warning relay
OFF/ON
IN
2 page
OUT
OFF/ON
Blade float relay
OFF/ON
OFF/ON
Safety lock SOL.
OFF/ON
OFF/ON
Buzzer
OFF/ON
OFF/ON
AUX auto depress SOL.
OFF/ON
IN
3 page
OUT
OFF/G
Travel speed SOL.
OFF/ON
OFF/L
OFF/G
AUX3 SOL.
OFF/ON
OFF/F
OFF/2
AUX2/4 SOL.
OFF/ON
OFF/S
Swing/Adjust SOL.
OFF/ON
IN
4 page
OUT
OFF/ON
Blade right angle SOL.
OFF/ON
OFF/ON
Blade left angle SOL.
OFF/ON
OFF/ON
1 Way SOL.
OFF/ON
2-43
CONTROLS
INSTRUMENT CLUSTER
IN
5 page
OUT
OFF/ON
Option AUX4
OFF/ON
OFF/ON
Deceleration button
OFF/ON
OFF/ON
AUX2/4 SW
OFF/ON
OFF/ON
PWR mode SW
OFF/ON
OFF/ON
Highland mode SW
OFF/ON
IN
6 page
OUT
OFF/ON
Engine discriminate (Yanmar)
OFF/ON
OFF/ON
Automatic deceleration SW
OFF/ON
IN
7 page
OUT
OFF/ON
AUX1 flow rate select SW
OFF/ON
OFF/ON
Option 2 piece boom
OFF/ON
OFF/ON
Selector button (2 piece boom)
OFF/ON
IN
8 page
OUT
OFF/ON
AUX3 pressure SW
OFF/ON
OFF/ON
Pressure SW(auto decel)
OFF/ON
OFF/ON
Air cleaner filter clogging
OFF/ON
IN
9 page
OUT
OFF/ON
Water separator warning SW
OFF/ON
OFF/ON
Glow
OFF/ON
OFF/ON
AC compressor
OFF/ON
OFF/ON
BAT charge
OFF/ON
2-44
CONTROLS
INSTRUMENT CLUSTER
· Analog inputs (ANALOG INPUTS)
· Engine Control Module (ECM)
Displays the analog input information in
Displays the engine output information in
one page.
three pages.
Accel
0.00 V
Fuel
0.0 Ohm
Page 1
Lift pressure
0.00 V
Pedal Position
000 %
0.0 Mpa
Torque
0000 %
Engine Speed
0000 rpm
·
PWM outputs (PWM OUTPUTS)
Operating Speed
0000 rpm
Glow
0
Page 2
Coolant Temp.
000 °C
Fuel Temp.
000 °C
Oil Pressure
0000 kPa
Fuel Rate
0000 L/h
Barometric Pressure
000 kPa
Page 3
Air Inlet Temp.
000 °C
Boost Pressure
000 kPa
Displays the output information on the
Boost Temp.
000 °C
pump and the auxiliary circuits in two
Battery Voltage
0000 V
pages.
Page 1
Hydraulic pump
00000 mA
1st AUX Hydraulic A
00000 mA
1st AUX Hydraulic B
00000 mA
Page 2
2/4 AUX
Hydraulic C/G
00000 mA
2/4 AUX
Hydraulic D/H
00000 mA
2-45
CONTROLS
INSTRUMENT CLUSTER
• Failure Record (FAILURE RECORD)
........ Engine error code
The Active Failure Record data and the
Past Failure Record data can be checked.
Pressing the (A) key while the Vehicle
Error Code List is displayed changes the
Press the (A) key to proceed to the screen
screen to the Engine Error Code List. The
selected by the bar.
three latest code SPNs and the FMIs are
Press the (B) key to move the selection bar.
displayed.
Press the (C) key to return to the
Press the (B) key to display a different
Maintenance screen.
page.
Pressing the (C) key returns to the Failure
· Active Failure Record (ACTIVE)
Record screen.
· Past Fault History (PAST)
........ Vehicle error code list
Pressing the (A) key while the Engine
Error Code List is displayed changes the
........ Vehicle Error Code 1 to 12
screen to the Vehicle Error Code List.
When the (A) key is pressed while the
Four latest codes are displayed.
past engine error codes are displayed,
the display changes to the past vehicle
error code screen. The fault history data
is displayed with the latest one at the top,
as well as with the serial numbers (1 to
12) attached. The most recent time of
fault occurrence recorded by the hour
meter is also displayed.
2-46
CONTROLS
INSTRUMENT CLUSTER
........ Engine error code 1 to 12
Pressing the (A) key while the past vehicle
error codes are displayed changes to the
past engine error code screen. The fault
history data is displayed with the latest
code SPNs and FMIs as well as the serial
numbers of 1 to 12.
Press the (B) key to display a different
page.
Pressing the (C) key returns to the Failure
Record screen.
2-47
CONTROLS
SWITCHES
ENGINE SHUTDOWN SWITCH
SWITCHES
<APPLICABLE MACHINE MODELS
STARTER SWITCH
126100003 OR LATER>
IMPORTANT: Do not repeatedly switch
This switch is used to shutdown the engine if
the key from OFF to ON and ON to OFF
it fails to stop, due to machine failure or
over a short period. Doing so will cause
breakage, when the starter switch is set to
engine breakdown.
the OFF position.
1. Press the switch (1).
OFF
Position for stopping the engine
2. After use, reset the switch (1).
and inserting or removing the key.
ON
Position in which the engine is
running. At this position, all the
THROTTLE CONTROLLER
electrical equipment is functional.
When the coolant temperature is
too low, the engine is
automatically preheated.
START Position for starting the engine.
When the key is released, the
switch automatically returns to the
ON position.
This controls the engine speed.
(A)
Low idling
(B)
Medium speed
(C)
Maximum speed
2-48
CONTROLS
SWITCHES
HORN BUTTON
Note: This deceleration button is capable of
decreasing the engine speed and reducing
the fuel consumption, with a simple
operation, in a situation such as when little
engine output is required and thus the
operating or the travel levers are in neutral.
TRAVEL SPEED BUTTON
When a load greater than a set value is
Press the button situated on the right
applied during traveling in 2nd (high)
operating lever to blow the horn.
speed, the speed will automatically slow
down to 1st (low) speed. When the load
becomes lighter, the speed will increase
DECELERATION BUTTON
and return to 2nd (high) speed. It should
be noted that the travel speed changes
depending on the load condition (for
machines with the automatic travel shift-
Before operating the deceleration button,
down system).
set the operating lever to the neutral
position and take your foot off the pedals.
If the deceleration button is pressed while
driving, the machine’s operating speed
will abruptly change to result in a
dangerous situation.
Press this switch to set the travel speed to
2nd (high) speed. Press it again to return to
1st (low) speed.
Press this button on the right operating lever
to lower the engine speed to low idling.
Press the button again to return to the
engine speed set with the throttle controller.
For safety reasons, it is designed that the
deceleration function is activated to set the
engine revolutions to low idling whenever the
engine is started.
Cancel the deceleration mode by pressing
the deceleration button as necessary.
2-49
CONTROLS
SWITCHES
AUXILIARY 1ST SWITCHES
Refer to “Auxiliary hydraulic lines (If
equipped)” on pages 2-76 to 2-80.
Auxiliary hydraulic buttons
AUXILIARY 2ND/4TH SWITCH
(IF EQUIPPED)
Slider switch
(Proportional control)
Proportional control allows for slow-to-fast/
fast-to-slow movement of attachment.
Example: If you move the slider switch half
way, the attachment will move at
approximately one-half the speed.
Press those buttons to control the flow of the
oil in the first auxiliary hydraulic lines.
• Proportional control of the auxiliary
hydraulic circuit is not possible.
(A)
Hydraulic oil flows to the left auxiliary
line (a).
(B)
Hydraulic oil flows to the right auxiliary
line (b).
Slider switch
(Proportional control)
Proportional control allows for slow-to-fast/
Move this switch to control the flow of the oil
fast-to-slow movement of attachment.
in the second auxiliary hydraulic lines.
Example: If you move the slider switch half
(C):
Hydraulic oil flows to the left auxiliary
way, the attachment will move at
line (c).
approximately one-half the speed.
(D):
Hydraulic oil flows to the right auxiliary
line (d).
Move this switch to control the flow of the oil
in the first auxiliary hydraulic lines.
To use the auxiliary 4th hydraulic line, press
(A)
Hydraulic oil flows to the left auxiliary
the auxiliary 2/4 select button to change to
line (a).
the operation of the auxiliary 4th.
(B)
Hydraulic oil flows to the right auxiliary
Refer to “Auxiliary hydraulic lines (If
line (b).
equipped)” on pages 2-76 to 2-80.
2-50
CONTROLS
SWITCHES
THIRD AUXILIARY HYDRAULIC SWITCH
AND BUTTON (IF EQUIPPED)
Refer to “Third auxiliary hydraulic switch and
button (If equipped)” on page 2-79.
AUXILIARY 2/4 SELECT BUTTON
(IF EQUIPPED)
Refer to “Auxiliary 2/4 select button (If
equipped)” on page 2-80.
2-51
CONTROLS
SWITCHES
DPF MANUAL REGENERATION/INHIBIT
SELECT SWITCH
<APPLICABLE MACHINE MODELS
126100003 OR LATER>
IMPORTANT: Press the manual
regeneration side on the DPF manual
regeneration/inhibit select switch to burn
the particulate matter (PM), when the DPF
manual regeneration lamp flashes and an
alarm sounds. If the machine continues to
be operated without performing the
• The DPF and the exhaust gas emitted
manual regeneration, the engine power
from the exhaust line can be very hot
will decrease and eventually the engine
while the engine is running or the
will stop running. The ECM warning
regeneration is under way, as well as
display will also flash if the DPF needs to
immediately after the engine is stopped.
be repaired. A number appears on the
Be careful not to accidentally touch
engine error code screen. Refer to the
them; doing so could cause burns.
“Engine error code list” and contact a
• Do not perform the DPF regeneration if
Takeuchi sales or service dealer for repair.
the machine is surrounded by
flammable items such as plants, trees,
• DPF manual regeneration
dry grass, wastepaper, oil and waste
When the DPF manual regeneration symbol
tires. There is a risk of fire due to the
on the display starts flashing and an alarm
high-temperature exhaust gas emitted
starts sounding, perform the DPF manual
from the DPF.
regeneration by following the procedure
• Do not perform the DPF regeneration in
below.
poorly-ventilated indoor spaces, as
1. Park the machine in a safe place where
smoke may be generated during the
there is no fire hazard.
regeneration.
2. Raise the safety lock lever to the lock
• Do not perform regeneration when the
position.
engine hood is open. There is a risk of
· Do not lower the safety lock lever and
fire due to the high-temperature exhaust
move the control levers during
gas emitted from the DPF.
regeneration. Doing so interrupts the
regeneration.
3. Decrease the engine speed to low idling.
4. Press and hold the manual regeneration
side on the DPF manual regeneration/
inhibit select switch.
2-52
CONTROLS
SWITCHES
· Since the DPF regeneration is designed to
work only when the accumulated
particulate matter (PM) in the filter exceeds
a certain amount, it will not start otherwise,
even if you attempt to perform manual
regeneration.
• DPF regeneration inhibit (cancel)
To cancel the DPF regeneration currently
being processed (manual or auto), press
the regeneration inhibit symbol side.
5. The manual regeneration symbol stops
The DPF regeneration inhibit symbol
flashing and remains lit to indicate that
appears on the display, and the
the engine RPM is automatically
regeneration operation must be performed
increased and the DPF (1) regeneration
again. Start the manual regeneration
(PM burning) has started.
procedure from Step (1) above, as soon as
6. Release the switch. Do not leave the
possible. Do not press the DPF
machine during regeneration.
regeneration inhibit switch unless there is a
It takes approximately 25 to 30 minutes,
risk of fire.
depending on the ambient temperature,
To cancel, press the switch again. Turning
to complete the regeneration operation.
the starter switch to OFF will also cancel
7. The manual regeneration symbol goes
the operation.
off to indicate the end of manual
regeneration.
<Cab>
Refer to “DPF auto regeneration/inhibit
Note:
indicator lamp” and “DPF manual
·
Since the exhaust gas is cleaned through
regeneration under way/regeneration
the catalyst fitted inside the DPF, it has a
promoting indicator” on page 2-18.
smell different from that of the conventional
diesel engine.
<Canopy>
·
In some cases smoke may be emitted from
Refer to “DPF Auto Regeneration/Inhibit” on
the tail pipe while the DPF regeneration is
page 2-31 and “DPF manual regeneration
being performed. This is not a failure; it is
under way/regeneration promoting indicator”
due to burning of the particulate matter
on page 2-33.
(PM).
·
It is normal that a sound is produced when
the DPF regeneration is started or
completed; This is to adjust the air-intake
throttle and EGR opening position.
·
In some cases the noise associated with
the DPF regeneration operation or cancel
operation may change; this is not a failure.
·
The DPF manual regeneration can be
completed faster while the machine engine
is warm rather than cold. Note that the
manual regeneration does not start unless
the coolant temperature is higher than a
set value. The coolant temperature may
increase while manual regeneration is being
performed.
2-53
CONTROLS
SWITCHES
LIGHT SWITCH
WIPER SWITCH
IMPORTANT: If no washer fluid is
discharged, do not operate the washer.
Doing so may damage the pump.
IMPORTANT: Operating the wiper with no
moisture on the windshield will scratch
the glass. Use water or washer fluid when
operating the wiper.
IMPORTANT: In cold climates, the wiper
blade may freeze to the glass. Operating
the wiper forcibly may damage the wiper
motor.
When this switch is turned while the starter
switch is at ON, the lights turn on as follows:
OFF Off
ON Switch lamps, front light, boom light,
side lights and tail lamps will be lit.
(switch lamp is lit)
OFF Off
INT Intermittence operation
ON Continuous operation
WASHER SWITCH
ON Pressing the ON side of the switch
causes the washer to spray washer
fluid. To stop spraying, release the
switch.
2-54
CONTROLS
SWITCHES
AUTOMATIC DECELERATION SWITCH
POWER/HIGHLAND MODE SWITCH
When the ON side of the switch is pressed,
the deceleration lamp in the instrument
• Power mode
cluster flashes. This flashing stops when the
· Pressing the PWR symbol side of the
deceleration function starts working, and the
switch turns on the Power mode
lamp remains lit while in the deceleration
indicator lamp on the instrument cluster.
mode. The engine speed automatically drops
The maximum engine output is obtained.
to low idle (deceleration mode) four seconds
· STD mode: Pressing the PWR symbol
after the control levers are set to neutral, to
side of the switch again turns off the
reduce fuel consumption. Moving the control
power mode indicator lamp.
levers will cause the speed to return to the
original engine speed.
• Highland mode
Switching from the deceleration button to the
This switch is used to reduce the engine
auto-deceleration switch will first return to
load due to the hydraulic pump. When the
the engine speed set with the throttle
machine is operated at a high-altitude site,
controller. Then, the engine will automatically
the engine output is decreased due to thin
enter the deceleration mode (low idling) if the
air. In such cases, the hydraulic horse
control levers are not operated within four
power is automatically adjusted to prevent
seconds.
the engine from stalling. Use this switch
when the machine is operated at a high-
altitude site.
· Pressing the PWR symbol side of the
switch turns on the Power mode
indicator lamp on the instrument cluster.
· To cancel the highland mode, press the
PWR symbol side halfway to set to the
neutral position. The highland mode
indicator lamp goes out and enters the
lowland mode.
Refer to “Multi-information display” on
page 2-16.
Refer to “Instrument cluster” on page
2-28.
2-55
CONTROLS
SWITCHES
DETENT MODE SWITCH
AUXILIARY 1ST AUTO TANK SWITCH
(AUXILIARY 1ST) (IF EQUIPPED)
(IF EQUIPPED)
IMPORTANT: Do not operate the machine
in the detent mode for a long time. Doing
so will increase the hydraulic oil
temperature and shorten the service life
of the hydraulic units.
Use this switch to change the direction of
hydraulic oil flow in the Aux. 1st line.
(1) When using a hydraulic breaker (1-way
flow)
(2) When using a reversible attachment
(2-way flow)
This switch is used to change the operation
(3) The one-way flow can be set only when
mode of the auxiliary 1st button (A). Pressing
the button “A” of the Aux. 1 is pressed.
the ON side of the switch causes the
(The tank circuit is automatically opened.)
auxiliary button (A) to enter the detent mode.
Pressing the OFF side changes to the
momentary mode.
2-56
CONTROLS
SWITCHES
LIFT OVERLOAD WARNING SWITCH
BEACON LAMP SWITCH (IF EQUIPPED)
(IF EQUIPPED)
If the overload is not removed after the
overload warning horn is sounded, the
machine may tip over. If the horn starts
sounding, stop operating the machine
and lighten the load.
When this switch is turned on while the
starter switch is at ON, the lamp turns on as
follows:
OFF
Off
ON
Beacon lamp is lit
If a weight greater than the lifting capacity is
applied or lifted, the overload warning device
is activated and the horn sounds. (When the
lift overload warning switch is turned on.)
OFF
Off
ON
On
2-57
CONTROLS
LEVERS AND PEDALS
OPERATING LEVERS
LEVERS AND PEDALS
SAFETY LOCK LEVER
• Before starting operation, carefully
check which lever pattern you are going
• Before standing up from the operator’s
to use.
seat to open/close the window or
• It is described using the ISO pattern in
remove/install the lower window, lower
this manual.
the working equipment to the ground,
raise the safety lock levers to engage
the lock and stop the engine. If any
controls should be accidentally touched
when the safety lock levers is lowered
(unlocked), the machine will suddenly
move and cause serious injury or death.
• Be careful not to touch the operating
levers when raising or lowering the
safety lock lever.
• Before leaving the operator’s seat, lower
the working equipment to the ground,
raise the safety lock levers to engage
Use these levers to operate the boom, arm,
the lock and stop the engine. Also, be
bucket and upperstructure.
sure to remove the key, lock the door
Refer to “Lever pattern” on pages 3-6 and
and covers, take it with you and store it
3-7.
in a specified place.
Refer to “Operating the working equipment”
on pages 3-14 and 3-15.
This device is for locking the operations of
hoe attachment, slewing, auxiliary, dozer
blade and traveling.
When the lever is raised, the lever stand
springs up to lock the lever.
2-58
CONTROLS
LEVERS AND PEDALS
BLADE LEVER
Float operation
Use this lever to operate the dozer blade.
Button (C)
Float mode
(A)
Blade up
Press the float button (C) to
(B)
Blade down
set the dozer blade to the float
Refer to “Operating the dozer blade” on
mode.
page 3-15.
To cancel the float mode,
press the float button (C)
Float button (if equipped)
again. The float mode is
temporally cancelled when the
blade lever is tilted backward.
• Do not press the float button while the
To return to the float mode, tilt
machine is raised by the blade. Doing
the blade lever back to the
so will cause the machine to fall. If you
neutral position. Take caution
must work beneath the raised machine,
when returning to the float
always use a secure support to keep the
mode.
machine raised.
• Do not press the float button while the
blade is raised. Doing so will cause the
blade to fall. Lower the blade to the
ground before pressing the float button.
• Do not travel forward while the blade is
in the float mode.
2-59
CONTROLS
LEVERS AND PEDALS
TRAVEL LEVERS/PEDALS
BOOM SWING PEDAL
• Before operating the travel levers/
Keep the pedal cover to the locked
pedals, make sure that the dozer blade
position when not using the pedal.
is to the front of the operator’s seat.
Stepping on a pedal accidentally when it
Remember that when the dozer blade is
is not locked may cause accidents.
to the rear of the operator’s seat, the
travel levers/pedals must be operated in
the reverse direction from when it is to
the front.
• Do not rest your foot on the pedal
unless operating it for traveling. If the
pedal is accidentally stepped while
working, the machine may suddenly
move and cause serious injury or death.
Use this pedal to operate the boom swing.
(A)
Boom swing right
(B)
Boom swing left
Refer to “Operating the boom swing” on
page 3-15.
Pedal lock
Use these levers/pedals to move forward or
backward and to change directions.
Refer to “Operating the travel levers/pedals”
on page 3-10.
Set the pedal cover over the pedal to lock it.
Open the pedal cover from the pedal to
unlock it.
2-60
MEMO
2-61
CONTROLS
ACCESSORIES
Do not overcool
ACCESSORIES
For health reasons, the air inside the cab
AIR CONDITIONER (IF EQUIPPED)
should be kept at a temperature at which
you feel a little cool when entering the cab
CAUTIONS ON USE
from outside (a difference of 5 to 6°C (41 to
43°F)). Remember to adjust the temperature
Ventilate periodically
properly.
• When using the air conditioner over an
extended period of time, open the
Do not turn on the air conditioner until the
windows about once each hour to let in
engine is started
fresh air.
To avoid placing an excessive load on the
• Your eyes may become irritated if you
compressor, wait until the engine is started
smoke while using the air conditioner. If this
and is running smoothly before turning on
happens, open the windows to let in fresh
the air conditioner.
air. Smoking particularly irritates the eyes
when the air conditioner is being used.
Let hot air out first
Since the humidity in the cab drops, the
If the machine has been parked in the sun,
cornea becomes dry.
open the windows and door to let the hot air
• If the outside air is dirty, set the air
out of the cab before using the air
conditioner to the circulation mode.
conditioner.
Always maintain good visibility
Caution on refrigerant (gas)
Working with the dirty windows or fogged
If the refrigerant comes in contact with skin
windows restricts visibility and is dangerous.
or eyes, it may cause frostbite or eye
Always clean dirt and moisture off the
damage. Never touch the refrigerant or
windows before working.
loosen the parts on the cooling circuit.
• The windows tend to get foggy when the
If the refrigerant gas leaks, keep flames
humidity is high. If this happens, turn on
away.
the air conditioner to use outside air and
the defroster to get rid of the fog.
Off-season inspection
• If the air conditioner is set to high when
Even off season, run the air conditioner for 3
using the defroster, the difference between
to 5 minutes at least once a week to
the external and internal temperatures
maintain oil in the various parts of the
increases, resulting in frost on the outside
compressor.
of the windows. If this happens, either turn
the air conditioner off or turn the
temperature control dial clockwise to
increase the internal temperature.
• Mist may blow out of the air outlets. This is
not a malfunction. When moist air passes
through the evaporator on the air
conditioner unit, water particles in the air
freeze and are emitted as mist.
2-62
CONTROLS
ACCESSORIES
NAMES OF COMPONENTS
1. Defroster
2. Condenser
3. Receiver dryer
4. Outlets
5. Compressor
6. Air conditioner unit
7. Circulation filter
8. Ventilation filter
9. Ventilation/Circulation select lever
Control panel
10. Air conditioner switch
11. Temperature control knob
12. Fan dial
2-63
CONTROLS
ACCESSORIES
Air conditioner switch
Fan dial
IMPORTANT: To avoid placing an
excessive load on the compressor, wait
until the engine is started and is running
smoothly before turning on the air
conditioner.
Use this dial to select the fan speed from the
three levels. Turning this dial to the OFF
position turns off the air conditioner.
OFF Turning off the fan and the air
conditioner.
Use this switch to turn on or off the cooling/
LO Low
dehumidifying function. When this switch is
ME Medium
pressed while the engine is running with the
HI
High
fan dial set to ON, the lamp lights up and the
cooling/dehumidifying function is turned on.
Temperature control knob
Press this switch again or turn the fan dial to
OFF to turn off the cooling/dehumidifying
function.
Lamp is off
OFF
Lamp is on
ON
Note: To prevent leakage of refrigerant gas
from the compressor’s seal, operate the air
conditioner at least once a week, regardless
of the season.
Note: The air conditioner will not function if
the temperature in the cab is low (3°C (38°F)
or lower).
Use this knob to adjust the air temperature.
COOL
Decreases the temperature
WARM
Increases the temperature
Note: No warm air is emitted if the
temperature of the engine coolant is low.
2-64
CONTROLS
ACCESSORIES
Outlets
Operation
Dehumidifying and Heating (in cold climates
or when the humidity is high)
Move the louvers up and down or left and
right to adjust the air flow direction and
amount.
Ventilation/Circulation select lever
Arrange the foot outlets and the defroster so
that they are directed to the front window.
Let the dehumidified warm air blow on the
Use this lever to select between Ventilation
front window, to prevent frosting.
and Circulation.
1. Set the desired temperature by turning the
(C)
Circulation
temperature control knob to between the
• Cool or heat the cab quickly
center and the right end.
• When external air is dirty
2. Set the fan dial to the desired position.
(D)
Ventilation
• Lets in fresh air
• Removes frosting from the windows
• Ventilates while cooling or heating
2-65
CONTROLS
ACCESSORIES
Cooling
Quick cooling
• When the air conditioner is set to the
circulation mode, the air in the cab
gradually becomes dirty. Switch to the
“ventilation” to ventilate once a
comfortable temperature is obtained.
• Excessive cooling can be harmful to
your health. It is best to keep the air
inside the cab only about 5 to 6°C (41 to
43°F) cooler than the outside air.
Note: If the machine has been parked in the
1. Set the fan outlet to the desired position.
sun, open the windows and door to let the
2. Move the temperature control knob to the
hot air out of the cab before using the air
left end.
conditioner.
3. Set the fan dial to “HI”.
4. Tilt the Ventilation/Circulation select lever
backward to select Circulation.
Heating
1. Set the fan outlet to the desired position.
2. Set the temperature by moving the
temperature control knob to between the
center and the left end.
3. Set the fan dial to the desired position.
1. Arrange the outlet louvers so that air can
be directed to the feet.
2. Set the fan dial to the desired position.
3. Set the temperature by moving the
temperature control knob to between the
center and the right end.
For the highest temperature, move the
knob all the way to the right.
4. Turn the fan dial to the OFF position to
turn off heating.
2-66
CONTROLS
ACCESSORIES
Defrosting or defogging the windows
CUP HOLDER
Note: If the air conditioner fan is set to High
when using the defroster, the difference
between the external and internal
temperatures increases, resulting in frost on
• Drinks may be spilled due to vibration
the outside of the windows. If this happens,
when the machine is operating or
either turn off the air conditioner or move the
traveling. Be particularly careful not to
temperature control knob to the right end to
burn yourself with hot drinks.
increase the internal temperature.
• Note that the power supply socket or
other electric parts may be damaged if
drinks are spilled on them. Be careful
not to spill fluid on them.
1. Set the temperature by moving the
temperature control knob to between the
center and the right end.
2. Set the fan dial to the desired position.
Use to hold cups or bottles.
3. Tilt the Ventilation/Circulation select lever
forward to select Ventilation.
4. Arrange the foot and defroster outlets so
that they are directed to the front window.
2-67
CONTROLS
ACCESSORIES
ASHTRAY
POWER SUPPLY SOCKET
• Be sure to extinguish cigarettes and
Use only those electric products which
matches completely before putting
comply with the specifications of these
them in the ashtray, and close the
sockets.
ashtray after each use.
• Do not overfill the ashtray with cigarette
<Canopy>
butts or put in paper or other easily
burnable objects. Doing so could cause
fire.
<Cab>
Pull the ashtray out towards you to use it. To
clean, press the ash discharge button (1) and
pull out the ashtray.
This socket is used to supply power to the
interior electrical components. When using,
be careful not to exceed 12 V/5 A.
To use, open the cap (1).
2-68
CONTROLS
ACCESSORIES
INTERIOR LIGHT
MIRRORS
IMPORTANT: The battery capacity
decreases if the interior light is left on for
a long time when the engine is stopped.
AQ0C021
OFF
Remains off all the time.
ON
Lights up all the time.
Adjust the rear view mirrors and side view
mirrors so that you have a better view.
1. Check the right side rear view
2. Check the left side rear view
3. Check the rear view.
2-69
CONTROLS
ACCESSORIES
EXTERNAL POWER SOCKETS
Use only those electric products which
comply with the specifications of these
sockets.
For beacon
Use these sockets to connect the external
power supply. When using, be careful not to
exceed 12V/5A.
To use, open the cap (1).
2-70

 

 

 

 

 

 

 

 

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