DIESEL PARTICULATE FILTER HANDLING. Manual - part 10

 

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DIESEL PARTICULATE FILTER HANDLING. Manual - part 10

 

 

ENGINE

DIESEL PARTICULATE FILTER HANDLING MANUAL, WSM

1-S29

Differential Pressure Pipe (In the event of need for
replacement)

When the differential pressure pipe is removed or has to be

replaced because it is damaged, follow the procedure given below.
1. Clean the screw parts and apply anti seize agent (NEVER

SEEZ made by Bostik, Grade: Pure nickel special grade).

2. Use caution not to make a mistake in assembling the differential

pressure pipes (1) and (2).

3. Install the differential pressure pipe (1) and (2) with the specified

torque.

Differential Pressure Sensor
1. Install the DPF stay 2 (2).
2. Install the fixed bolts of differential pressure pipe (3) and (4).
3. Install the differential pressure sensor (1).
4. Connect the each tube with differential pressure pipe (3) and

(4), and fix the tube with a clamp surely.
NOTE

• If there are the damage or a crack in the tube, replace the

tube with a new one.

Tightening torque

Differential pressure pipe

16.0 to 23.0 N·m
1.64 to 2.34 kgf·m
11.8 to 16.9 lbf·ft

(1) Differential Pressure Pipe
(2) Differential Pressure Pipe

(A) Exhaust Outlet Side
(B) Exhaust Inlet Side

Tightening torque

Mounting bolt of differential 
pressure sensor

9.80 to 11.3 N·m
1.00 to 1.15 kgf·m
7.23 to 8.33 lbf·ft

Fixed bolt of differential 
pressure pipe 

9.80 to 11.3 N·m
1.00 to 1.15 kgf·m
7.23 to 8.33 lbf·ft

(1) Differential Pressure Sensor
(2) DPF Stay 2

(3) Differential Pressure Pipe
(4) Differential Pressure Pipe

ENGINE

DIESEL PARTICULATE FILTER HANDLING MANUAL, WSM

1-S30

[11] MOUNTING OF DPF MUFFLER FULL ASSEMBLY

Follow the below procedures to mount DPF muffler full assy to a product (engine). 
After mounting it, start up an engine and check gas leak.

(1) D1803-CR-E4, D1803-CR-TE4, V2403-CR-E4, V2403-CR-TE4

Mounting of DPF Muffler Full Assembly
1. Assemble the DPF muffler full assembly (DPF) (1) with the

muffler full assembly (DPF) mounting screw (2) and the screw
of muffler flange.

Connector of Exhaust Temperature Sensor and Differential
Pressure Sensor
1. Install the differential pressure sensor bracket (1).
2. Install the differential pressure sensor (2).
3. Connect the tube (10), (11) with differential pressure pipe (3)

and (12), and fix the tube with a clamp surely.

4. Connect the connectors of exhaust temperature sensor (6), (7),

(8), and fix the wiring with clamp (4).

5. Connect the connector of differential pressure sensor (9).

Tightening torque

Muffler full assembly (DPF) 
mounting screw

49.0 to 55.9 N·m
5.00 to 5.70 kgf·m
36.2 to 41.2 lbf·ft

Screw of muffler flange

49.0 to 55.9 N·m
5.00 to 5.70 kgf·m
36.2 to 41.2 lbf·ft

(1) Muffler full assembly (DPF)

(2) Muffler full assembly (DPF) 

mounting screw

(1) Differential Pressure Sensor 

Bracket

(2) Differential Pressure Sensor
(3) Differential Pressure Pipe
(4) Clamp
(5) Screw of Muffler Flange
(6) Connector of Exhaust Temperature 

Sensor (T2)

(7) Connector of Exhaust Temperature 

Sensor (T1)

(8) Connector of Exhaust Temperature 

Sensor (T0)

(9) Connector of Differential Pressure 

Sensor

(10) Tube
(11) Tube
(12) Differential Pressure Pipe

ENGINE

DIESEL PARTICULATE FILTER HANDLING MANUAL, WSM

1-S31

(2) V2607-CR-E4

Mounting of Muffler Full Assembly (DPF)
1. Assemble the muffler full assembly (DPF) (1) with the muffler

full assembly (DPF) mounting screw (2) and the screw of muffler
flange.

Connector of Exhaust Temperature Sensor
1. Install the differential pressure sensor bracket (7).
2. Install the differential pressure sensor (8) to the bracket (7).
3. Connect the connectors of exhaust temperature sensor (4), (5),

(6), and fix the wiring with clamp (3).

Tightening torque

Muffler full assembly (DPF) 
mounting screw

49.0 to 55.9 N·m
5.00 to 5.70 kgf·m
36.2 to 41.2 lbf·ft

Screw of muffler flange

49.0 to 55.9 N·m
5.00 to 5.70 kgf·m
36.2 to 41.2 lbf·ft

(1) Muffler Full Assembly (DPF)

(2) Muffler Full Assembly (DPF) 

Mounting Screw

(1) Screw of Muffler Flange
(2) Muffler Flange
(3) Clamp
(4) Connector of Temperature Sensor 

(T2)

(5) Connector of Temperature Sensor 

(T1)

(6) Connector of Temperature Sensor 

(T0)

(7) Differential Pressure Sensor 

Bracket

(8) Differential Pressure Sensor

ENGINE

DIESEL PARTICULATE FILTER HANDLING MANUAL, WSM

1-S32

(3) V2607-CR-TE4, V3307-CR-TE4

Mounting of DPF Muffler Full Assy
1. Assemble the muffler full assembly (DPF) (1) with the muffler

full assembly (DPF) mounting screw (2) and the screw of muffler
flange.

Connector of Exhaust Temperature Sensor
1. Install the differential pressure sensor bracket (7).
2. Install the differential pressure sensor (8) to the bracket (7).
3. Connect the connectors of exhaust temperature sensor (4), (5),

(6), and fix the wiring with clamp (3).

Tightening torque

Muffler full assembly (DPF) 
mounting screw

49.0 to 55.9 N·m
5.00 to 5.70 kgf·m
36.2 to 41.2 lbf·ft

Screw of muffler flange

49.0 to 55.9 N·m
5.00 to 5.70 kgf·m
36.2 to 41.2 lbf·ft

(1) Muffler Full Assembly (DPF)

(2) Muffler Full Assembly (DPF) 

Mounting Screw

(1) Screw of Muffler Flange
(2) Muffler Flange
(3) Clamp
(4) Connector of Temperature Sensor 

(T2)

(5) Connector of Temperature Sensor 

(T1)

(6) Connector of Temperature Sensor 

(T0)

(7) Differential Pressure Sensor 

Bracket

(8) Differential Pressure Sensor

 

 

 

 

 

 

 

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