BBM DIESEL 1500cc MODEL ZERO-TURN MOWER. Manual - part 1

ZERO-TURN MOWER

OWNER’S, SERVICE & PARTS MANUAL

For additional information, please see us at

www.badboymowers.com

Bad Boy, Inc.
102 Industrial Drive
Batesville, Arkansas 72501

©2015  12-11

DIESEL 1500

cc

 

MODEL

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3

This manual applies to the following equipment:

Bad Boy Diesel Series

Diesel 7200 72˝ 1500cc 4-Cylinder Diesel

 (Caterpillar and Perkins)

Diesel 6100 61˝ 1500cc  4-Cylinder Diesel

 (Caterpillar and Perkins)

COMMONLY USED ITEMS AND PART NUMBERS

Hydraulic Filter

Motor Oil

Hydraulic Oil

20W-50 Motor Oil - 

Bad Boy Hydrostatic Oil Recommended (Approximately 2 quarts per side)

Caterpiller

063-2011-00

063-2011-01

Perkins

063-8014-00

15W-40 (Reference Owner's Manual)

Catepillar

063-2010-00

063-2010-01

Perkins

Outer

063-2050-00

063-2060-00

Inner

72"

041-2525-00

041-0236-00

61"

72"

041-8411-00

041-5048-00

61"

Wave Blade

Gator Blade

Hi-Lift Fusion

038-6080-00

038-6081-00

038-6091-00

Hi-Lift Fusion

038-7230-00

Gator Blade

038-5400-00

038-7215-00

Wave Blade

72" Blade

61" Blade

Pump Belt

Oil Filter

Air Filter

Fuel Filter

Deck Belt

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SECTION 1: 

BASIC INFORMATION 

Congratulations on the purchase of your new Bad Boy Mower! The purpose of this manual is to assist 
operators in maintaining and operating their machine. The information and instructions in this manual can 
help you attain years of performance from your new Bad Boy. Also, check out our website to learn more 
about the Bad Boy family. 

1.1 

1.2 

1.3 
1.4 
1.5 

Diesel engines use 15W40 engine oil. Conventional or Synthetic may be used.
Refer to the engine’s service manual.
All Bad Boy hydraulic systems use 20W-50 engine oil (Conventional or Synthetic). Bad Boy

 

Hydrostatic oil is recommended.
All Bad Boy Mowers use hi-temp multi-purpose grease. NLGI No. 2 for the grease fittings.

 

Diesel models have 12 psi in both front and rear tires.
Most 

Caterpillar and Perkins engines hold approximately six (6) quarts of motor oil. Be careful not 

to over fill engine oil.  Refer to the engine’s service manual.

Warranty Registration

The Warranty Registration form must be completed within 30 days to validate your warranty. As the new 
equipment owner, you are expected to see that the form is completed and forwarded to Bad Boy, Inc.,

 

at time of delivery. Warranty is non transferable. 

Warranty registration should be completed by the 

selling dealership using the on-line registration site.

Model/Serial Number

Your 

Diesel model serial numbers are found on the SIN plate underneath seat. Also, these numbers can 

assist you in the ordering of new parts when replacements become necessary. 

Parts/Service

Only Bad Boy replacement parts are to be used on your mower.
Replacement parts are available through your local Bad Boy Mower Dealer. Remember to always provide 
the following information when ordering parts:

1. Correct part number
2. Correct serial number

All warranty repair and service must be handled through your authorized Bad Boy Mowers dealer. 
To locate the nearest dealer, go to our website and click on Locate a Dealer. 

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SECTION 2: 

MOWER SAFETY GUIDELINES

Never allow untrained people to operate this machine. It is the owner’s responsibility to get training and see to it that anyone who has 
permission to use your machine receives the proper training. Do not mow around people. The factory discharge chute is designed 
to deflect debris downward, but it could be possible for debris to be thrown in a way that can cause damage to people or property. 
Seek additional training when possible to learn more about safety techniques and practices. 

This cutting machine is capable of 

amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result 
in serious injury or death.

GENERAL OPERATION

2.1  Read, understand, and follow all instructions on the machine and in the manual before starting.
2.2  Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
2.3  Always remain seated while operating the machine. If the machine is equipped with Roll Over Protection (ROPs), always buckle 

your seat belt.

2.4  Only allow responsible adults

, who are familiar with the instructions, to operate this machine.

2.5  Clear the area of objects such as rocks, wire, toys, etc., which could be thrown by the blades.
2.6  Always maintain a safe distance from people and pets just prior to, and during, operation. Stop the machine if anyone enters the area.
2.7  Never carry passengers.
2.8  Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
2.9  Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction as material may 

ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

2.10  Never operate the machine without the discharge chute, grass catcher, or other safety devices correctly in place and functioning 

properly.

2.11  Slow down before turning.
2.12  Always disengage blades, place steering controls in neutral, engage parking brake, and remove ignition key when leaving 

operators seat. Never leave a running machine unattended.

2.13  Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the 

machine, inspecting the machine for damage, removing the grass catcher, or unclogging the discharge guard.

2.14  Always operate machine in daylight or with adequate working lights.
2.15  Do not operate the machine while under the influence of alcohol or drugs.
2.16  Watch for traffic when operating near or crossing roadways.
2.17  Always wear eye protection when operating or servicing the machine.
2.18  Always wear ear protection, such as earplugs, while mowing.
2.19  Use extra care when loading or unloading the machine into a trailer or truck.
2.20  Be alert of surroundings. Watch for rocks, stumps, mounds, depressions, and low hanging limbs or objects that could be 

potentially hazardous while mowing. 

2.21  Data indicates that operators 60 years of age and above are involved in a large percentage of riding mower related injuries. 

These operators should periodically evaluate their ability to operate the riding mower safely enough to protect themselves and 
others from serious injury.