Cummins Onan. Energy Command 30. Manual - part 2

 

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Cummins Onan. Energy Command 30. Manual - part 2

 

 

 

 

Page 5 

 

 

Adaptive Cycle Management 

The automatic modes have unique features to 
minimize repeatedly starting and stopping the 
genset, also called short cycling, and to pre-fill the 
battery prior to the start of Quiet Time.   

 

Limiting Short Cycling 

Onan genets have a minimum run time of 10 
minutes.  When in the automatic modes, the EC-
30 observes the minimum run time, even if the 
automatic run request has been satisfied.  For 
example; suppose the HVAC only needs to run for 
6 minutes to cool the coach.  The genset will still 
continue to run for a minimum of 10 minutes 
before stopping. 
 
If a new run request is detected, during the 
minimum run, the Adaptive Cycle Management 
feature will limit short cycling by extending the run 
time as required 
 
The EC-30 also compares the amount of HVAC on 
time to the HVAC off time.  Based on this ratio, or 
percentage, it will continue to run in order to avoid 
short cycling.  The EC-30 will turn off the genset 
after 10 minutes with no run request.   
 

Quiet Time Pre-Fill 

Two hours prior to the beginning of Quiet Time the 
EC-30 checks the battery level, and if the batteries 
are not full, the EC-30 will start the genset to 
charge the batteries.   
 

Preventing Automatic Starting When 

Connected to Shore AC 

The EC-30 has an input to prevent the genset 
from automatically starting when connected to 
shore power.  For this feature to be active the 
installation must include a sensor to detect the 
presence of shore power.  The Installation section 
of this Operation and Installation Manual describes 
how this feature is installed.   
 
Note: This is an optional feature, See Testing the 
System to determine if this feature is installed. 
 

Using the Displays

 

The top line of the display is used to show key 
system information and the second line of the 
display typically shows the genset operating 
Mode.  Some displays require both lines.  If the 
genset operating mode is not displayed, the EC-30 
returns to the default display after 10 minutes.  
See Figure #1 Main Display Map. 
 

 

House Battery Charge Level Indicator 

The house battery charge level indicator uses both 
short and long term voltage trends to determine 
the battery level.  It is intended as a guide to the 
state-of-charge (SOC) of the battery and its ability 
to sustain the load.  When the EC-30 is in the 
automatic modes it also serves as the default 
trigger points for starting and stopping the genset 
to charge a low battery.  The genset is started 
when the bar graph only shows one segment and 
stopped when three bars are displayed. 
 

House Battery Voltage 

The house battery voltage can be used to assess 
the performance of the charging system and to 
estimate the battery SOC.  To estimate battery 
SOC, no loads should be on and the battery 
should not be charging.  Ideally, the battery will 
have “rested” in this state for 24 hours.  Letting the 
battery rest for 30 minutes will give an idea but the 
SOC estimate will be less accurate.  
 

Open Circuit Voltage vs. State-of-Charge 

12 Volt Batteries of Various Types 

 

Battery Electrolyte Type 

State of 

Charge 

Liquid AGM Gelled 

100% 12.6 12.9 12.8 

75% 12.4 12.7 12.6 
50% 12.2 12.4 12.3 
25% 12.0 12.0 12.0 

0%  11.8 11.8 11.8 

 

Engine (Chassis) Battery 

If a separate engine battery is wired to the EC-30 
it is shown in the ENGINE Bat V display.  There is 
no display if this feature is not wired.  This is an 
optional feature.  
 

SERVICE IN Display 

The SERVICE IN display is a countdown service 
hour meter that indicates the genset next required 
service interval.  To determine specific service 
items see the genset manual.  When the service 
interval has elapsed the display alternates as 
shown below. 

 

 

SERVICE 

DUE 

ENTER to 

Reset 

Display Alternates 

Press ENTER to Reset 

Service Hour-Meter 

 

 

Page 6 

 

The SERVICE DUE message is displayed as soon 
as the service interval has elapsed.  The 
UP/DOWN key still allows navigation through the 
main displays and all functions still work.   After 
the genset is serviced navigate to the SERVICE 
DUE message and ENTER to reset the service 
interval hour-meter.   
 
If the genset is serviced prior to the next service 
reminder, go to the SERVICE IN display and press 
SET, press ENTER to reset the service interval 
hour-meter.   
 
The SERVICE IN display is also used to display 
genset faults and errors that may occur.  If a fault 
or error has occurred, it will be displayed even if it 
no longer exists.  When any key is pressed the 
message will be cleared.  
 
The last fault message may be displayed by 
pressing the STOP switch three times. See the 
genset operating manual for details on the error 
codes and messages. 
 

  

Genset Hour-meter 

The genset hour meter displays the total elapsed 
time the genset has run since the EC-30 was 
installed.  If the EC-30 is installed on an existing 
generator, see the SETUP section of this manual. 
 

 

 

Page 7 

 

 

Setting Up and Testing the Energy Command 30 

 

Overview

 

This section describes how to Setup and Test the EC-
30.  Before using the EC-30 for the first time check to 
be sure that the unit is setup appropriately for the 
system.  The character < is used to indicate all default 
values.  Also see Figures #1-4. 
 

Setting GEN TYPE and Safety Type Is 

Required for Automatic Operation 

The very first time the EC-30 is turned on (power 
applied) an initial setup procedure begins.  The EC-30 
requires setup of both the GEN TYPE and Safe Type 
prior to allowing automatic operation.    
 
The genset type also sets the Service Interval for 
service messages and critical automatic starting 
parameters.  The first service interval is 50 hours for all 
models.  See SETUP GENSET to change the genset 
type after first power up.   

 

Setting GEN TYPE 

First enter the correct GEN TYPE. If no GEN TYPE 
has been selected and the AUTO GEN switch is 
pressed, the display will say: 
 
 
 
 
 
 

GEN TYPES TABLE 1 

GEN TYPE 

MODEL 

Service In 

NONE< ---  --- 

QD 10/12 

Quiet Diesel 

250 hours 

QD 6/8 

Quiet Diesel 

150 hours 

QD 5.5 

Quiet Diesel  

150 hours 

GAS/LP Marquis, 

Microlite, 

Micro Quiet,  

150 hours 

GAS RV 

Camp Power 

150 hours 

 
 
The word NONE will be flashing.  Use the UP/DOWN 
key and the table above to select the correct genset 
type.  Press ENTER when the correct genset is 
displayed.  The next display will say: 
 
 
 
 
 

Setting Safety Type 

The Safety Input is described in detail in the Installation 
section of this manual.  The Safety Input must be 
supplied from: 
 
 

•  Ignition: Input is connected to the vehicle 

ignition system (motor homes or van 
conversions). 

•  Brake: Brake light for all trailer, 5

th

 wheel and 

pickup camper installations, or air brake on 
diesel motor homes.  

•  Park: The park signal/neutral (transmission) 

from motorized motor homes or van 
conversions. 

 
The displays for the choices are:  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
If setup of the SafeType is skipped, pressing the AUTO 
GEN key will begin this procedure. 
 

SETUP & INFO Displays

 

The SETUP & INFO displays are used to tailor the EC-
30 to the particular system and application.  Refer to 
Figure #1 for the various main displays that are 
available.  To access the SETUP & INFO displays use 
the UP/DOWN key to navigate to the SETUP & INFO 
display and press ENTER.  (See Figure #2:  Setup & 
Info Displays)  The UP/DOWN key now allows scrolling 
through the various choices.  To access a choice press 
the ENTER key.  Again the UP/DOWN key is used to 
navigate through the available displays.   Use the 
ENTER To Exit display to continue through the 
previous displays or:  
 

Press the AUTO GEN key anytime to 

return to the default display. 

Safe Type 

NONE 

GEN TYPE 

NONE  

SafeType 

NONE  

Use the UP/DOWN 
switch to select the 
correct safety type.  
Press ENTER when 
correct type is displayed.

 

Safe Type 

BRAKE  

Safe Type 

IGNITION 

Safe Type 

PARK 

 

 

Page 8 

 

SYSTEM INFO Display 

The SYSTEM INFO display allows access to key 
information.  Pressing ENTER once will display the 
reason for the last automatic action.  Typical displays 
are shown below: 

 

 

VERSION Display 

The VERSION display shows the version control 
number for EC-30.  Should it be necessary to contact 
customer service this number will help determine the 
specific configuration of your EC-30. 
 

SETUP GENSET Displays

 

The SETUP GENSET displays are used to select the 
type of genset used with the EC-30 and to adjust the 
genset hour meter. 
 

SETUP GENSET Display 

To change the GEN TYPE after initially setting 
navigate to the SETUP & INFO display and press 

ENTER.  Now navigate to the SETUP GENSET display 
and press ENTER.  The GEN TYPE will be displayed.  
Press SET, the display will flash.  Use the UP/DOWN 
key to select the GEN TYPE and press ENTER when 
the appropriate type is displayed.  The GEN TYPE is 
stored in permanent memory and will not have to be 
changed unless the EC-30 is installed on a different 
type genset. 
 

SET Gen Hour Display 

If the EC-30 is installed on an existing genset check 
the hour-meter on the genset and record the reading.  
ENTER the SETUP & INFO menu and navigate to the 
SETUP GENSET display.  Press ENTER and use the 
DOWN key to select the SET Gen hour’s display.  
Press SET.  The next display says, ENTER to unlock.  
This prevents unauthorized changes to the hour-meter.  
Press ENTER to continue.  
 
The display will flash.  Hold down the UP/DOWN key 
and scroll until the left most digit matches the desired 
value.  Release the UP/DOWN key and wait four 
seconds for the underline to move to the next digit to 
the right and scroll to its desired value.  Set each 
successive digit to the right until the correct genset 
hours are displayed press ENTER.  The value is stored 
in permanent memory and will not have to be changed 
unless the EC-30 is installed on a different genset.  
The hour-meter in the EC-30 and the hour meter at the 
genset may differ slightly over time due to small 
differences in accuracy. 
 

SETUP AUTO Displays

 

The SETUP AUTO displays may be used to change 
the automatic starting parameters.  AUTO< is the 
default value.  The symbol < indicates the factory 
default value.  
 

SafeType Display 

The SafeType display allows the selection of the type 
of safety input that is used to prevent automatic 
operation.  It should be setup the very first time the unit 
is turned on as described earlier.  If it has not been 
setup (SafeType NONE), automatic operation will not 
be allowed.  If the AUTO GEN key is pressed, the 
display below will appear:  
 
 

 

 
 
Use the UP/DOWN key to select the correct type of 
safety input: 

•  Ignition: Input is connected to the vehicle 

ignition system (motor homes or van 
conversions). 

 AUTO RUN 

HVAC 

AUTO STOP 

HVAC 

AUTO RUN 

LOW BAT 

AUTO STOP 

FULL BAT 

AUTO STOP 

SAFETY 

AUTO STOP 

SHORE ON 

 AUTO STOP 

QT START 

Genset started for 
HVAC run request. 

Genset stopped, HVAC 
run request satisfied. 

Genset stopped safety 
input sensed.  
SAFETY=IGNITION, 
BRAKE, or PARK  

Genset stopped, shore 
power present. 

Genset stopped, battery 
full. 

Genset started because 
battery was low. 

Display 

Description 

AUTO STOP 
NO SAFETY 

Genset stopped no 
safety input sensed for 
30 days.   

SafeType 

NONE  

Genset stopped at start 
of Quiet Time. 

 

 

 

 

 

 

 

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