Toyota FJ Cruiser (GSJ 10, 15 series). Manual - part 194

EXTERIOR  –  FRONT BUMPER

ET–7

ET

DISASSEMBLY

1.

REMOVE FRONT BUMPER PAD LH
(a) Remove the 5 retainers and the front bumper pad.
(b) Disengage the 5 claws and remove the front 

bumper pad.

2.

REMOVE FRONT BUMPER PAD RH
HINT:
Use the same procedure as for the LH side.

3.

REMOVE RADIATOR LOWER GRILLE
(a) Disengage the 11 claws and remove the radiator 

lower grille.

4.

REMOVE FRONT VALANCE LOWER PANEL
(a) Remove the 6 nuts.
(b) Disengage the 5 claws and remove the front 

valance lower panel.

B135070

B135068

B135069

ET–8

EXTERIOR  –  FRONT BUMPER

ET

REASSEMBLY

1.

INSTALL FRONT VALANCE LOWER PANEL
(a) Engage the 5 claws and install the front bumper 

lower panel.

(b) Tighten the 6 nuts.

Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf)

2.

INSTALL RADIATOR LOWER GRILLE
(a) Engage the 11 claws and install the radiator lower 

grille.

3.

INSTALL FRONT BUMPER PAD LH
(a) Engage the 5 claws and install the front bumper 

pad.

(b) Install the 5 retainers.

4.

INSTALL FRONT BUMPER PAD RH
HINT:
Use the same procedure as for the LH side.

B135069

B135068

B135070

EXTERIOR  –  FRONT BUMPER

ET–9

ET

INSTALLATION

1.

INSTALL FRONT BUMPER EXTENSION LH
(a) Install the front bumper extension with the 4 nuts.

Torque: 65 N*m (665 kgf*cm, 48 ft.*lbf)

2.

INSTALL FRONT BUMPER EXTENSION RH
HINT:
Use the same procedure as for the LH side.

3.

INSTALL FRONT BUMPER REINFORCEMENT
(a) Install the front bumper reinforcement with the 4 

nuts.
Torque: 65 N*m (665 kgf*cm, 48 ft.*lbf)

4.

INSTALL FRONT BUMPER UPPER RETAINER
(a) Engage the 2 hooks and install the front bumper 

upper retainer.

(b) Tighten the 3 bolts.

Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf)

5.

INSTALL FRONT BUMPER FILLER LH
(a) Engage the clip and the 2 claws and install the front 

bumper filler.

6.

INSTALL FRONT BUMPER FILLER RH
HINT:
Use the same procedure as for the LH side.

7.

INSTALL FRONT BUMPER SIDE SUPPORT LH
(a) Engage the 2 claws and install the front bumper 

side support.

(b) Tighten the 2 screws.

Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf)

8.

INSTALL FRONT BUMPER SIDE SUPPORT RH
HINT:
Use the same procedure as for the LH side.

B134738

B134737

B134736

B134735

B134734

ET–10

EXTERIOR  –  FRONT BUMPER

ET

9.

INSTALL FRONT BUMPER COVER
(a) Install the 4 clips.

(b) Engage the 2 claws and install the front bumper 

cover.

(c) Tighten the 8 screws and the 4 bolts.

Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) for screw

8.0 N*m (80 kgf*cm, 71 in.*lbf) for bolt

B138601

B134733

B134732