Suzuki Grand Vitara JB416 / JB420 / JB419. Service manual - part 37

 

  Index      Suzuki     Suzuki Grand Vitara JB416 / JB420 / JB419 - service and repair manual 2007 year

 

Search            copyright infringement  

 

 

 

 

 

 

 

 

 

Content   ..  35  36  37  38   ..

 

 

Suzuki Grand Vitara JB416 / JB420 / JB419. Service manual - part 37

 

 

1A-95 Engine General Information and Diagnosis: For Petrol Engine Model

DTC P0113: Intake Air Temperature Sensor Circuit High

S6JB0A1114026

Wiring Diagram
Refer to “DTC P0111: Intake Air Temperature Circuit Range / Performance: For Petrol Engine Model”.

DTC Detecting Condition and Trouble Area

NOTE
When DTC P0108, P0118 and P0533 are indicated together, it is possible that “GRY/GRN” wire circuit is 
open.

 

DTC Confirmation Procedure

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and run it for 10 sec.
4) Check DTC and pending DTC.

DTC Troubleshooting

NOTE
Before this trouble shooting is performed, read the precautions for DTC troubleshooting referring to 
“Precautions for DTC Troubleshooting: For Petrol Engine Model”.

 

5

IAT short circuit check
1) Turn ON ignition switch.
2) Measure voltage between “LT GRN” wire terminal of 

MAF and IAT sensor connector and vehicle body 
ground.

Is voltage about 0 V?

Go to Step 6.

“LT GRN” wire is 
shorted to other circuit.
If wire is OK, substitute 
a known-good ECM and 
recheck.

6

IAT sensor for performance check
1) Check IAT sensor according to “Mass Air Flow (MAF) 

and Intake Air Temperature (IAT) Sensor Inspection: For 
Petrol Engine Model in Section 1C”.

Is it in good condition?

Substitute a known-
good ECM and recheck.

Replace MAF and IAT 
sensor.

Step

Action

Yes

No

DTC detecting condition

Trouble area

Voltage of IAT sensor output is more than 4.8 V for 0.5 sec 
continuously (Low intake air temperature (high voltage / high 
resistance))
(1 driving cycle detection logic)

• IAT sensor circuit
• IAT sensor
• ECM

Step

Action

Yes

No

1

Was “Engine and Emission Control System Check” 
performed?

Go to Step 2.

Go to “Engine and 
Emission Control 
System Check: For 
Petrol Engine Model”
.

2

IAT sensor and its circuit check
1) Connect scan tool to DLC with ignition switch turned 

OFF.

2) Turn ON ignition switch.
3) Check intake air temp. displayed on scan tool.

Is –40 

°

C (–40 

°

F) indicated?

Go to Step 3.

Intermittent trouble. 
Check for intermittent 
referring to “Intermittent 
and Poor Connection 
Inspection in Section 
00”.

Engine General Information and Diagnosis: For Petrol Engine Model 1A-96

3

IAT sensor voltage check
1) Disconnect connector from MAF and IAT sensor with 

ignition switch turned OFF.

2) Check for proper connection to MAF and IAT sensor at 

“LT GRN” and “GRY/GRN” wire terminals.

3) If OK, then turn ON ignition switch, measure voltage 

between “LT GRN” wire terminal of MAF and IAT sensor 
connector (1) and vehicle body ground.

Is voltage about 4 – 6 V?

Go to Step 7.

Go to Step 4.

4

ECM voltage check
1) Turn OFF ignition switch.
2) Remove ECM from its bracket with ECM connectors 

connected.

3) Check for proper connection of ECM connector at “C37-

25” terminal.

4) If OK, then turn ON ignition switch, measure voltage 

between “C37-25” terminal of ECM connector and 
vehicle body ground.

Is voltage about 4 – 6 V?

“LT GRN” wire is open 
circuit. If wire and 
connection are OK, go 
to Step 5.

Go to Step 5.

5

Wire circuit check
1) Disconnect connectors from ECM with ignition switch 

turned OFF.

2) Turn ON ignition switch.
3) Measure voltage between “LT GRN” wire terminal of 

MAF and IAT sensor connector and vehicle body 
ground.

Is voltage about 0 V?

Go to Step 6.

“LT GRN” wire is 
shorted to other circuit.
If wire is OK, substitute 
a known-good ECM and 
recheck.

6

Wire circuit check
1) Measure resistance between “C37-25” terminal of ECM 

connector and “LT GRN” wire terminal of MAF and IAT 
sensor connector with ignition switch turned OFF.

Is resistance below 3 

?

Go to Step 7.

“LT GRN” wire is high 
resistance circuit.

7

Ground circuit check
1) Connect connectors to ECM.
2) Measure resistance between “GRY/GRN” wire terminal 

of MAF and IAT sensor connector and vehicle body 
ground with ignition switch turned OFF.

Is resistance below 3 

?

Go to Step 9.

Go to Step 8.

Step

Action

Yes

No

I5JB0A110037-02

1A-97 Engine General Information and Diagnosis: For Petrol Engine Model

DTC P0116: Engine Coolant Temperature Circuit Range / Performance

S6JB0A1114027

Wiring Diagram

DTC Detecting Condition and Trouble Area

8

Ground circuit check
1) Remove ECM from its bracket with ECM connectors 

connected.

2) Measure resistance between “C37-57” terminal of ECM 

connector and vehicle body ground.

Is resistance below 3 

?

“GRY/GRN” wire is 
open circuit or high 
resistance circuit. Poor 
“C37-57” connection.

Faulty ECM ground 
circuit. If circuit is OK, 
substitute a known-
good ECM and recheck.

9

IAT sensor for performance check
1) Check IAT sensor according to “Mass Air Flow (MAF) 

and Intake Air Temperature (IAT) Sensor Inspection: For 
Petrol Engine Model in Section 1C”.

Is it in good condition?

Substitute a known-
good ECM and recheck.

Replace MAF and IAT 
sensor.

Step

Action

Yes

No

C37-57

GRY/GRN

GRY/GRN

3

1

2

5V

C37-24

PPL/YEL

E23

C37

3

4

18

19

5

6

7

10

11

17

20

47

46

49

50

51

21

22

52

16

25

9

24

14
29

55

57

54 53

59

60

58

2

26

27

28

15
30

56

48

32

31

34

35

36

37

40

42

39 38

44

45

43

41

33

1

12

13

23

8

3

4

18

19

5

6

7

10

11

17

20

47

46

49

50

51

21

22

52

16

25

9

24

14
29

55

57

54 53

59

60

58

2

26

27

28

15
30

56

48

32

31

34

35

36

37

40

42

39 38

44

45

43

41

33

1

12

13

23

8

I5JB0A110038-01

1. ECT sensor
2. ECM
3. To other sensors

DTC detecting condition

Trouble area

ECT sensor values is less than –10 

°C, 14 °F (for M16 engine) or 

–5 

°C, 23 °F (for J20 engine) while engine is running under more 

than specified engine load (more than 1000 rpm) for 2 to 1116 
min (depending on ECT at engine start) continuously from 
engine start.
(2 driving cycle detecting logic)

• ECT sensor
• ECT sensor circuit
• Thermostat
• ECM

Engine General Information and Diagnosis: For Petrol Engine Model 1A-98

DTC Confirmation Procedure

WARNING

!

 

• When performing a road test, select a place where there is no traffic or possibility of a traffic 

accident and be very careful during testing to avoid occurrence of an accident.

• Road test should be carried out by 2 persons, a driver and tester, on a level road.

 

NOTE
Check to make sure that following conditions are satisfied when using this “DTC Confirmation 
Procedure”.
• Intake air temperature at engine start: –10 

°C (14 °F) to 80 °C (176 °F)

• Intake air temperature: –10 

°C (14 °F) to 70 °C (158 °F)

• Altitude (barometric pressure): 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)

 

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch, clear DTC.
3) Start engine.
4) Drive vehicle at 40 mph (60 km/h) or higher for 20 min. or more.
5) Stop vehicle.
6) Check DTC and pending DTC.

DTC Troubleshooting

NOTE
Before this trouble shooting is performed, read the precautions for DTC troubleshooting referring to 
“Precautions for DTC Troubleshooting: For Petrol Engine Model”.

 

Step

Action

Yes

No

1

Was “Engine and Emission Control System Check” 
performed?

Go to Step 2.

Go to “Engine and 
Emission Control 
System Check: For 
Petrol Engine Model”.

2

DTC check
1) With ignition switch turned OFF, install scan tool to DLC.
2) Turn ON ignition switch and check DTC with scan tool.

Is DTC P0118 displayed?

Go to “DTC P0118: 
Engine Coolant 
Temperature Circuit 
High: For Petrol Engine 
Model”.

Go to Step 3.

3

Engine coolant temp. check
1) Turn ON ignition switch and check engine coolant temp. 

displayed on scan tool.

2) Warm up engine to normal operating temp. and check 

engine coolant temp. displayed on scan tool.

Does engine coolant temp. vary more than 1 

°

C (1 

°

F) and 

rise higher than 70 

°

C (158 

°

F)?

Intermittent trouble.
Check for intermittent 
referring to “Intermittent 
and Poor Connection 
Inspection in Section 
00”.

Go to Step 4.

4

Thermostat check

Is there a symptom due to thermostat remaining open (it 
takes a long time before vehicle heater becomes effective or 
before engine is warmed to normal operating temp., etc.)?

Check thermostat 
referring to “Thermostat 
Inspection: For Petrol 
Engine Model in Section 
1F”
.

Go to Step 5.

 

 

 

 

 

 

 

Content   ..  35  36  37  38   ..