Suzuki Grand Vitara JB416 / JB420 / JB419. Service manual - part 6

General Information: 0A-5

Standard Tightening Torque
Each fastener should be tightened to the torque specified in each section of this manual. If no description or
specification is provided, refer to the following tightening torque chart for the applicable torque for each fastener. When
a fastener of greater strength than the original one is used, however, use the torque specified for the original fastener.

NOTE

• For the flanged bolt, flanged nut and self-lock nut of 4T and 7T strength, add 10% to the tightening

torque given in the following chart.

• The following chart is applicable only where the fastened parts are made of steel light alloy.

Tightening torque chart

Strength

Unit

Thread Diameter (Nominal Diameter) (mm)

A equivalent of 4T strength fastener

⋅m

kgf-m

lb-ft

1.5

0.15

1.0

3.0

0.30

2.5

5.5

0.55

4.0

1.3
9.5

2.9

21.0

4.5

32.5

6.5

47.0

105

10.5
76.0

160

16.0

116.0

A equivalent of 6.8 strength
fastener without flange

⋅m

kgf-m

lb-ft

2.4

0.24

2.0

4.7

0.47

3.5

8.4

0.84

6.0

2.0

14.5

4.2

30.5

8.0

58.0

125

12.5
90.5

193

19.3

139.5

280

28.0

202.5

A equivalent of 6.8 strength
fastener with flange
*: Self-lock nut (6 strength)

⋅m

kgf-m

lb-ft

2.4

0.24

2.0

4.9

0.49

3.5

8.8

0.88

6.5

2.1

15.5

4.4

32.0

8.4

61.0

133

13.3
96.5

203

20.3

147.0

298

29.8

215.5

A equivalent of 7T strength fastener

⋅m

kgf-m

lb-ft

2.3

0.23

2.0

4.5

0.45

3.5

1.0
7.5

2.3

17.0

5.0

36.5

8.5

61.5

135

13.5
98.0

210

152.0

240

174.0

A equivalent of 8.8 strength bolt (8
strength nut) without flange

⋅m

kgf-m

lb-ft

3.1

0.31

2.5

6.3

0.63

4.5

1.1
8.0

2.7

19.5

5.6

40.5

105

10.5
76.0

168

16.8

121.5

258

25.8

187.0

373

37.3

270.0

A equivalent of 8.8 strength bolt (8
strength nut) with flange

⋅m

kgf-m

lb-ft

3.2

0.32

2.5

6.5

0.65

5.0

1.2
9.0

2.9

21.0

5.9

43.0

113

11.3
82.0

175

17.5

126.5

270

195.5

395

39.5

286.0

I1SQ01010004-01

I1SQ01010005-01

I1SQ01010006-01

I1SQ01010007-01

I1SQ01010008-01

I1SQ01010009-01

0A-6 General Information:

Vehicle Lifting Points

S6JB0A0101005

WARNING

• Before applying hoist to underbody, always take vehicle balance throughout service into

consideration. Vehicle balance on hoist may change depending of what part to be removed.

• Before lifting up the vehicle, check to be sure that end of hoist arm is not in contact with brake pipe,

fuel pipe, bracket or any other part.

• When using frame contact hoist, apply hoist as shown (right and left at the same position). Lift up

the vehicle till 4 tires are a little off the ground and make sure that the vehicle will not fall off by
trying to move vehicle body in both ways. Work can be started only after this confirmation.

• Make absolutely sure to lock hoist after vehicle is hoisted up.

: 1

: 3

: 2

I5JB0A010002-02

1. Support position for frame contact hoist (when engine assembly is not removed) and safety stand

3. Floor jack position

2. Support position for frame contact hoist (when engine assembly is removed)

4. Vehicle front

General Information: 0A-7

When using floor jack

WARNING

• If the vehicle to be jacked up only at the

front or rear end, be sure to block the
wheels on ground in order to ensure
safety.
After the vehicle is jacked up, be sure to
support it on stands. It is extremely
dangerous to do any work on the vehicle
raised on jack alone.

CAUTION

• Never apply jack against engine under

cover, suspension parts (i.e., stabilizer,
etc.) or vehicle floor, or it may get
damaged.

In raising front or rear vehicle end off the floor by jacking,
be sure to put the jack against the center portion of the
front suspension frame (1) or rear differential (2).

To perform service with either front or rear vehicle end
jacked up, be sure to place safety stands (1) under
chassis frame so that body is securely supported.
And then check to ensure that chassis frame does not
slide on safety stands (1) and the vehicle is held stable
for safety’s sake.

I5JB0A010003-01

[A]: Front

[B]: Rear

[A]

[B]

I5JB0A010004-02

0A-8 General Information:

Engine Supporting Points

S6JB0A0101006

WARNING

When using engine supporting device (1), be
sure to observe the followings.
Otherwise, not only deformation of vehicle
body and/or engine hook but also personal
injury may result.
• Apply supporting device at the specified

positions (2) indicated in figure

• Install supporting device taking a well-

balanced posture.

• Do not contact supporting device with

other parts than specified positions and
engine hooks.

• Do not remove engine rear mounting

(transfer mounting) while supporting.

• Set support device so that side force

applies to hook excessively.
Excessive side force will deform hook.

Vehicle Identification Number

S6JB0A0101007

The vehicle identification number is punched on the front
dash panel in engine room and it is also attached on the
left front top of instrument panel depending on vehicle
specification.

I5JB0A010005-02

I5JB0A010001-02

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