Suzuki Grand Vitara JB419. Service manual - part 83

 

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Suzuki Grand Vitara JB419. Service manual - part 83

 

 

Table of Contents 4-iii

EBD Warning Lamp (Brake Warning Lamp) 

Check.............................................................. 4F-12

DTC Check ....................................................... 4F-13
DTC Table......................................................... 4F-13
DTC Clearance ................................................. 4F-17
Fail-Safe Table.................................................. 4F-17
Scan Tool Data ................................................. 4F-20
ESP

® Warning Lamp Does Not Come ON at 

Ignition Switch ON .......................................... 4F-21

ESP

® Warning Lamp Comes ON Steady......... 4F-22

Serial Data Link Circuit Check .......................... 4F-23
DTC C1015 / C1017 / C1023: Longitudinal G 

Sensor / Lateral G Sensor / Yaw Rate 
Sensor in Yaw Rate / G Sensor Assembly 
Failure ............................................................. 4F-25

DTC C1016: Stop Lamp Switch Circuit Failure .. 4F-26
DTC C1018: Brake Fluid Level Switch Failure .. 4F-27
DTC C1020: Master Cylinder Pressure 

Sensor Power Supply Failure ......................... 4F-28

DTC C1021, C1022 / C1025, C1026 / C1031, 

C1032 / C1035, C1036: Right-Front / Left-
Front / Right-Rear / Left-Rear Wheel Speed 
Sensor Circuit or Encoder Failure................... 4F-29

DTC C1024: Steering Angle Sensor Circuit 

Failure ............................................................. 4F-29

DTC C1027: ESP

® OFF Switch Circuit 

Failure ............................................................. 4F-30

DTC C1028: Master Cylinder Pressure 

Sensor Circuit Failure ..................................... 4F-31

DTC C1034: Yaw Rate / G Sensor Assembly 

Power Supply Failure...................................... 4F-31

DTC C1037: Steering Angle Sensor Power 

Supply Failure ................................................. 4F-33

DTC C1038: Steering Angle Sensor Detect 

Rolling Counter Failure with ESP

® Control 

Module ............................................................ 4F-34

DTC C1039: Yaw Rate / G Sensor Assembly 

Internal Failure ................................................ 4F-35

DTC C1040: Stability Control System 

Function Failure .............................................. 4F-35

DTC C1041 / C1042 / C1043 / C1044 / C1045 

/ C1046 / C1051 / C1052 / C1053 / C1054 / 
C1055 / C1056: Inlet Solenoid Circuit 
Failure, Outlet Solenoid Circuit Failure, 
Master Cylinder Cut Solenoid Circuit Failure, 
Low Pressure Solenoid Circuit Failure............ 4F-36

DTC C1050: Back Switch Failure (For M/T 

Model) ............................................................. 4F-36

DTC C1057: ESP

® (ABS) control module 

power supply circuit failure.............................. 4F-37

DTC C1061: Pump Motor and/or Motor Driver 

Circuit Failure.................................................. 4F-37

DTC C1063: Solenoid Valve Power Supply 

Driver Circuit Failure ....................................... 4F-37

DTC C1071: ESP

® (ABS) Control Module 

Internal Defect................................................. 4F-37

DTC C1073: Lost Communication With Yaw 

Rate / G Sensor Assembly.............................. 4F-38

DTC C1075 / 1076 / 1077 / 1078: Steering 

Angle Sensor / Master Cylinder Pressure 
Sensor / Longitudinal G Sensor / Lateral G 
Sensor in Yaw Rate / G Sensor Assembly 
Calibration Incomplete .................................... 4F-39

DTC C1090: ECM Detect Rolling Counter 

Failure with ESP

® Control Module ................. 4F-40

DTC C1091 / 1093: ECM / 4WD Control 

Module Data in CAN Line Failure.................... 4F-40

DTC U1073: Control Module Communication 

Bus Off ............................................................ 4F-40

DTC U1100: Lost Communication with ECM 

(Reception Error)............................................. 4F-40

DTC U1126: Lost Communication with 

Steering Angle Sensor (Reception Error)........ 4F-41

DTC U1139: Lost Communication with 4WD 

Control Module (Reception Error) (If 
Equipped 4WD Control Module) ..................... 4F-43

DTC U1140: Lost Communication with BCM 

(Reception Error)............................................. 4F-44

Repair Instructions ............................................ 4F-45

Hydraulic Unit Operation Check........................ 4F-45
Sensor Calibration............................................. 4F-45
ESP

® Hydraulic Unit / Control Module 

Assembly On-Vehicle Inspection .................... 4F-46

ESP

® Hydraulic Unit / Control Module 

Assembly Removal and Installation ................ 4F-46

Front Wheel Speed Sensor On-Vehicle 

Inspection........................................................ 4F-46

Front Wheel Speed Sensor Removal and 

Installation ....................................................... 4F-46

Front Wheel Speed Sensor Inspection ............. 4F-46
Rear Wheel Speed Sensor On-Vehicle 

Inspection........................................................ 4F-46

Rear Wheel Speed Sensor Removal and 

Installation ....................................................... 4F-46

Rear Wheel Speed Sensor Inspection .............. 4F-46
Front Wheel Encoder On-Vehicle Inspection .... 4F-46
Front Wheel Encoder Removal and 

Installation ....................................................... 4F-47

Rear Wheel Encoder On-Vehicle Inspection..... 4F-47
Rear Wheel Encoder Removal and 

Installation ....................................................... 4F-47

Master Cylinder Pressure Sensor On-Vehicle 

Inspection........................................................ 4F-47

Yaw Rate / G Sensor Assembly On-Vehicle 

Inspection........................................................ 4F-48

Yaw Rate / G Sensor Assembly Removal and 

Installation ....................................................... 4F-50

Yaw Rate / G Sensor Inspection ....................... 4F-51
Steering Angle Sensor On-Vehicle Inspection .. 4F-51
Steering Angle Sensor Removal and 

Installation ....................................................... 4F-52

Steering Angle Sensor Inspection..................... 4F-52
ESP

® OFF Switch Removal and Installation .... 4F-52

ESP

® OFF Switch Inspection ........................... 4F-52

Specifications..................................................... 4F-53

Tightening Torque Specifications...................... 4F-53

Special Tools and Equipment ........................... 4F-53

Special Tool ...................................................... 4F-53

4E-1 ABS: 

Brakes

ABS

Precautions

Precautions in Diagnosing Troubles

S5JB0B4500001

To ensure that the trouble diagnosis is done accurately 
and smoothly, observe the following and follow “ABS 
Check”.
• Diagnostic information stored in ABS (ESP

®) control 

module memory can be cleared as well as checked by 
using SUZUKI scan tool. Before using scan tool, read 
its Operator's (Instruction) Manual carefully to have 
good understanding as to what functions are available 
and how to use it.

• If the vehicles was operated in any of the following 

ways, ABS warning lamp may light momentarily but 
this does not indicate anything abnormal in ABS.
– The vehicle was driven with parking brake pulled.
– The vehicle was driven with brake dragging.
– The vehicle was stuck in mud, sand, etc.
– Wheel spin occurred while driving.
– Wheel(s) was rotated while the vehicle was jacked 

up.

• Be sure to read “Precautions for Electrical Circuit 

Service in Section 00 in related manual” before 
inspection and observe what is written there.

• Be sure to use the trouble diagnosis procedure as 

described in “ABS Check”. Failure to follow it may 
result in incorrect diagnosis. (Some other diagnosis 
trouble code may be stored by mistake in the memory 
of ABS control module during inspection.)

• When disconnecting ABS control module connector 

(1), pull down lock lever (2) of connector.
When connecting, set the connector on ABS hydraulic 
unit / control module assembly and pull up the lock 
lever (2) until it locks.

• When disconnecting ESP

® control module connector 

(1), pull up lock lever (2) of connector.
When connecting, set the connector on ESP

® 

hydraulic unit / control module assembly and pull 
down the lock lever (2) until it locks.

• Communication of ECM, BCM, ABS (ESP

®) control 

module (if equipped), 4WD control module (if 
equipped), immobilizer control module (ICM) (if 
equipped), combination meter and steering angle 
sensor (if equipped) is established by CAN (Controller 
Area Network).Therefore, be sure to read 
“Precautions for Installing Mobile Communication 
Equipment in Section 00 in related manual” before 
inspection and handle CAN communication line.

Precautions in On-Vehicle Service

S5JB0B4500002

When connector is connected to ABS (ESP

®) hydraulic 

unit / control module assembly, do not disconnect 
connectors of sensors with ignition switch 
ON.Otherwise, DTC will be set in ABS (ESP

®) control 

module.

Precautions in Hydraulic Unit Operation Check

S5JB0B4500003

ABS (ESP

®) hydraulic unit / control module assembly 

function is checked by correct wheel lock / release 
condition when brake pressure is pressurized / 
depressurized using SUZUKI scan tool. The hydraulic 
unit operation check referring to “Hydraulic Unit 
Operation Check” shou
ld be performed to confirm the 
correct brake pipe connection in the following cases.
• ABS (ESP

®) hydraulic unit / control module assembly 

was replaced.

• Brake pipe and/or hose were replaced.

[A]: Disconnect

C: Pull down to disconnect

[B]: Connect

D: Pull up to connect

2

1

C

D

[A]

[B]

I4RH01450001-01

[A]: Disconnect

C: Pull up to disconnect

[B]: Connect

D: Pull down to connect

2

1

[A]

[B]

C

D

I6JB01450001-02

ABS: 4E-2

General Description

ABS Description

S5JB0B4501001

ABS is controlled by ABS control module or by ESP

® 

control module (if equipped).
ABS activation and control with ESP

® are done by 

ESP

® hydraulic unit / control module 

assembly.Regarding TCS and stability control excluding 
ABS system with ESP

®, refer to Section 4F.

The ABS (Antilock Brake System) controls the fluid 
pressure applied to the wheel cylinder of each brake 
from the master cylinder so that each wheel is not locked 
even when hard braking is applied.
This ABS has also the following function.
While braking is applied, but before ABS control 
becomes effective, braking force is distributed between 
the front and rear so as to prevent the rear wheels from 
being locked too early for better stability of the vehicle.
The main component parts of this ABS include the 
following parts in addition to those of the conventional 
brake system.
• Wheel speed sensor which senses revolution speed 

of each wheel and outputs its signal.

• ABS warning lamp which lights to inform abnormality 

when system fails to operate properly.

• ABS (ESP

®) hydraulic unit / control module assembly 

is incorporated ABS (ESP

®) control module, ABS 

(ESP

®) hydraulic unit (actuator assembly), solenoid 

valve power supply driver (transistor), solenoid valve 
driver (transistor), pump motor driver (transistor).
– ABS (ESP

®) control module which sends operation 

signal to ABS (ESP

®) hydraulic unit to control fluid 

pressure applied to each wheel cylinder based on 
signal from each wheel speed sensor so as to 
prevent wheel from locking.

– ABS  (ESP

®) hydraulic unit which operates 

according to signal from ABS (ESP

®) control 

module to control fluid pressure applied to wheel 
cylinder of each 4 wheels.

– Solenoid valve power supply driver (transistor) 

which supplies power to solenoid valve in ABS 
(ESP

®) hydraulic unit.

– Solenoid valve driver (transistor) which controls 

each solenoid valves in ABS (ESP

®) hydraulic unit. 

– Pump motor driver (transistor) which supplies 

power to pump motor in ABS (ESP

®) hydraulic 

unit.

This ABS is equipped with Electronic Brake force 
Distribution (EBD) system that controls a fluid pressure 
of rear wheels to best condition, which is the same 
function as that of proportioning valve, by the signal from 
wheel sensor independently of change of load due to 
load capacity and so on. And if the EBD system fails to 
operate properly, the brake warning lamp lights to inform 
abnormality.

ABS Hydraulic Unit / Control Module Assembly 
Description

S5JB0B4501002

ABS (ESP

®) control module is a component of ABS 

(ESP

®) hydraulic unit / control module assembly and 

has the following functions.

Self-Diagnosis Function
ABS (ESP

®) control module diagnoses conditions of the 

system component parts (whether or not there is any 
abnormality) all the time and indicates the results 
(warning of abnormality occurrence and DTC) through 
the ABS warning lamp (1) as described.

• When ignition switch is turned ON, ABS warning lamp 

lights for 2 seconds to check its circuit.

• When no abnormality has been detected (the system 

is in good condition), ABS warning lamp turns OFF 
after 2 seconds.

• When an abnormality in the system is detected, ABS 

warning lamp lights and the area where that 
abnormality lies is stored in the memory of EEPROM 
in ABS (ESP

®) control module.

1

I5JB0A450001-01

4E-3 ABS: 

CAN Communication System Description

S5JB0B4501003

Refer to “CAN Communication System Description in Section 1A” for CAN communication system description.
ABS communicates control data with each control module as follows.

ABS Transmission Data

ABS Reception Data

Torque up request

Wheel speed signal (front)

Wheel speed signal (rear right)

Wheel speed signal (rear left)

ABS active

ABS indication on

EBD indication on

ABS diagnostic trouble codes

Combination Meter

Transmit

DATA

ABS (ESP®) control

module

ECM

4WD control module

(if equipped)

I5JB0B450001-01

Brake pedal switch active

DATA

ABS (ESP®) control module

Receive

ECM

I5JB0B450002-01

 

 

 

 

 

 

 

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