Index Suzuki Suzuki Grand Vitara JB416 / JB420 ESP model - service and repair manual 2007 year
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Suzuki Grand Vitara JB416 / JB420 (ESP model). Service manual - part 26
3-ii Table of Contents
Input / Output Signal Table of 4WD Control
Module ..............................................................3C-9
On-Board Diagnostic System Description.........3C-10CAN Communication System Description.........3C-11
Schematic and Routing Diagram......................3C-12
4WD Control System Wiring Circuit Diagram....3C-12
Component Location .........................................3C-14
Transfer Shift Control System Components......3C-14
Diagnostic Information and Procedures..........3C-15
4WD Control System Check .............................3C-15Transfer Position Indicator Operation Check ....3C-184WD Control System Operation Inspection ......3C-18Visual Inspection ...............................................3C-19DTC Check........................................................3C-20DTC Clearance .................................................3C-21DTC Table.........................................................3C-22Fail-Safe Table..................................................3C-23
Scan Tool Data ................................................... 3C-*
Scan Tool Data Definitions................................3C-234WD Control Symptom Diagnosis.....................3C-24Transfer Position Indicator Does Not Come
ON at Ignition Switch ON but Engine Stops....3C-25
Transfer Position Indicator Remains ON
Steady at Ignition Switch ON ..........................3C-27
DTC C1213: Transfer Switch Circuit Open .......3C-28DTC C1214: Transfer Switch Circuit Short .......3C-29DTC C1223 / C1235: Transfer Shift Actuator
Motor Position Switch 1 Circuit Open / Transfer Shift Actuator Motor Position Switch 2 Circuit Open .....................................3C-31
DTC C1224 / C1236: Transfer Shift Actuator
Motor Position Switch 1 Circuit Short / Transfer Shift Actuator Motor Position Switch 2 Circuit Short......................................3C-33
DTC C1227: 4L/N Switch Circuit Open .............3C-35DTC C1228: 4L/N Switch Circuit Short .............3C-36DTC C1230: Transfer Actuator Circuit
Malfunction......................................................3C-38
DTC C1237: Center Differential Lock Switch
Circuit Open ....................................................3C-39
DTC C1238: Center Differential Lock Switch
Circuit Short ....................................................3C-41
DTC C1240: 4WD Control Module Power
Supply Circuit Malfunction ..............................3C-42
DTC C1243: Internal Circuit Malfunction of
4WD Control Module.......................................3C-43
DTC C1246: Clutch Pedal Position (CPP)
Switch Circuit Short.........................................3C-44
DTC U1073: Control Module Communication
Bus Off ............................................................3C-46
DTC U1100: Lost Communication with ECM ....3C-48DTC U1101: Lost Communication with TCM ....3C-49DTC U1121: Lost Communication with ABS /
Electronic Stability Program Hydraulic Unit / Control Module................................................3C-50
Inspection of 4WD Control Module and Its
Circuits ............................................................3C-51
Repair Instructions ............................................3C-53
Transfer Oil Level Check...................................3C-53
Transfer Oil Change............................................ 3C-*
Transfer Oil Seal Removal and Installation.......3C-53Transfer Switch Removal and Installation.........3C-54Transfer Switch Inspection................................3C-544WD Control Module Removal and
Installation .......................................................3C-54
Transfer Assembly Dismounting and
Remounting.....................................................3C-55
Transfer Assembly Components.......................3C-56Transfer Assembly Disassembly and
Reassembly ....................................................3C-57
Transfer Assembly Inspection...........................3C-65Input Gear Assembly, Counter Gear
Assembly, Front Output Shaft Assembly and Rear Output Shaft Assembly Components .....3C-67
Input Gear Assembly Disassembly and
Reassembly ....................................................3C-68
Counter Gear Assembly Disassembly and
Reassembly ....................................................3C-69
Front Output Shaft Assembly Disassembly
and Reassembly .............................................3C-69
Rear Output Shaft Assembly Disassembly
and Reassembly .............................................3C-70
Specifications .....................................................3C-71
Tightening Torque Specifications......................3C-71
Special Tools and Equipment ...........................3C-71
Recommended Service Material .......................3C-71Special Tool ......................................................3C-72
Non-Shift Type (Transfer without Shift
Actuator) ..............................................................3C-73
Precautions.........................................................3C-73
Transfer Warning ..............................................3C-73
General Description ...........................................3C-73
Transfer Construction........................................3C-73
Diagnostic Information and Procedures ..........3C-74
Transfer Symptom Diagnosis............................3C-74
Repair Instructions ............................................3C-74
Transfer Oil Change..........................................3C-74Transfer Oil Level Check...................................3C-74Transfer Oil Seal Removal and Installation.......3C-74Transfer Assembly Dismounting and
Remounting.....................................................3C-74
Transfer Assembly Components.......................3C-75Transfer Assembly Disassembly and
Reassembly ....................................................3C-76
Reassembly ....................................................3C-82
and Reassembly .............................................3C-82
Specifications .....................................................3C-83
Tightening Torque Specifications......................3C-83
Special Tools and Equipment ...........................3C-83
Recommended Service Material .......................3C-83Special Tool ......................................................3C-83
Propeller Shaft ..........................................3D-*
Precautions........................................................... 3D-*