Suzuki Grand Vitara JB416 / JB420 (ESP model). Service manual - part 6

 

  Index      Suzuki     Suzuki Grand Vitara JB416 / JB420 ESP model - service and repair manual 2007 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  4  5  6  7   ..

 

 

Suzuki Grand Vitara JB416 / JB420 (ESP model). Service manual - part 6

 

 

1A-20 Engine General Information and Diagnosis: 

Diagnostic Information and Procedures

DTC Table

S5JB0E1104005

NOTE

• For the vehicle equipped with diagnosis connector, some of DTC No. with delta (U) mark in the 

following table can not be detected by ECM depending on vehicle specification and local regulation.

• With the generic scan tool, only star (*) marked DTC No. in the following table can be read.
• 1 driving cycle: MIL lights up when DTC is detected during 1 driving cycle.
• 2 driving cycles: MIL lights up when the same DTC is detected also in the next driving cycle after 

DTC is detected and stored temporarily in the first driving cycle.

• *2 driving cycles:

MIL blinks or lights up. Refer to “DTC P0300 / P0301 / P0302 / P0303 / P0304: Random Misfire 
Detected / Cylinder 1 / Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected in related manual” for 
details.

 

DTC No.

Detecting item

Detecting condition

(DTC will set when detecting:)

MIL

)

 *P0010

Camshaft position actuator 
circuit (for M16 engine)

Oil control valve circuit open or short.

1 driving 

cycle

)

 *P0011

Camshaft position – timing 
over-advanced or system 
performance (for M16 engine)

Actual value of advanced valve timing does not reach 
target value, or valve timing is advanced although ECM 
command is most retarding.

2 driving 

cycles

)

 *P0012

Camshaft position – timing 
over-retarded (for M16 engine)

2 driving 

cycles

)

 

U*P0030

HO2S heater control circuit 
(Sensor-1)

Impedance of A/F sensor element is higher than or lower 
than specified range for more than 200 sec. even though 
A/F sensor heater is turned ON for more than specified 
time.

2 driving 

cycles

)

 

U*P0031

HO2S heater control circuit low 
(Sensor-1)

A/F sensor circuit voltage is lower than specification for 
more than specified time continuously even though 
control duty ratio of A/F sensor heater is less than 
specification.

2 driving 

cycles

)

 

U*P0032

HO2S heater control circuit high 
(Sensor-1)

A/F sensor circuit voltage is higher than specification for 
more than specified time continuously even though 
control duty ratio of A/F sensor heater is more than 
specification.

2 driving 

cycles

)

 

U*P0037

HO2S heater control circuit low 
(Sensor-2)

HO2S-2 circuit voltage is lower than specification for more 
than specified time continuously even though control duty 
ratio of HO2S-2 heater is less than specification.

2 driving 

cycles

)

 

U*P0038

HO2S heater control circuit high 
(Sensor-2)

HO2S-2 circuit voltage is higher than specification for 
more than specified time continuously even though 
control duty ratio of HO2S-2 heater is more than 
specification.

2 driving 

cycles

)

 

U*P0101

Mass air flow circuit range/
performance

MAF sensor volume is more than specification or less 
than specification.

2 driving 

cycles

)

 *P0102 Mass air flow circuit low input

Output voltage of MAF sensor is less than specification.

1 driving 

cycle

)

 *P0103 Mass air flow circuit high input

Output voltage of MAF sensor is more than specification.

1 driving 

cycle

)

 

U*P0106

Manifold absolute pressure 
circuit range/performance

Difference between Max. manifold absolute pressure 
value and Min. manifold pressure value is less than 
specification or difference between barometric pressure 
value and manifold pressure value is less than 
specification

2 driving 

cycles

)

 *P0107

Manifold absolute pressure 
circuit low input

Output voltage of MAP sensor is less than specification.

1 driving 

cycle

Engine General Information and Diagnosis:  1A-21

)

 *P0108

Manifold absolute pressure 
circuit high input

Output voltage of MAP sensor is more than specification.

1 driving 

cycle

)

 

U*P0111

Intake air temperature sensor 
circuit range/performance

Variation of intake air temperature from engine start is 
less than specification.

2 driving 

cycles

)

 *P0112

Intake air temperature sensor 
circuit low

Circuit voltage of IAT sensor is less than specification.

1 driving 

cycle

)

 *P0113

Intake air temperature sensor 
circuit high

Circuit voltage of IAT sensor is more than specification.

1 driving 

cycle

)

 

U*P0116

Engine coolant temperature 
circuit range/performance

Engine coolant temperature is less than specified 
temperature for specified time from engine start.

2 driving 

cycles

)

 *P0117

Engine coolant temperature 
circuit low

Circuit voltage of ECT sensor is less than specification.

1 driving 

cycle

)

 *P0118

Engine coolant temperature 
circuit high

Circuit voltage of ECT sensor is more than specification.

1 driving 

cycle

)

 *P0122

Throttle position sensor (main) 
circuit low

Output voltage of throttle position sensor (main) is lower 
than specification.

1 driving 

cycle

)

 *P0123

Throttle position sensor (main) 
circuit high

Output voltage of throttle position sensor (main) is higher 
than specification.

1 driving 

cycle

)

 

U*P0131

O2 sensor (HO2S) circuit low 
voltage (Sensor-1)

Output voltage or sensor current of A/F sensor is less 
than specification.

2 driving 

cycles

)

 

U*P0132

O2 sensor (HO2S) circuit high 
voltage (Sensor-1)

Output voltage or sensor current of A/F sensor is more 
than specification.

2 driving 

cycles

)

 

U*P0133

O2 sensor (HO2S) circuit slow 
response (Sensor-1)

Ratio between integrated value of A/F sensor output 
variation and integrated value of short term fuel trim 
variation is more than specification.

2 driving 

cycles

)

 

U*P0134

O2 sensor (HO2S) circuit no 
activity detected (Sensor-1)

Impedance of A/F sensor element is higher than 
specification for more than 160 sec. even though A/F 
sensor heater is turned ON for more than specified time.

2 driving 

cycles

)

 

U*P0137

O2 sensor (HO2S) circuit low 
voltage (Sensor-2)

HO2S-2 voltage is lower than 0.4 V for more than 
specified time continuously while vehicle is driving with 
high engine load (high speed). And HO2S-2 max. voltage 
minus HO2S-2 min. voltage is less than 0.2 V for specified 
time continuously.

2 driving 

cycles

)

 

U*P0138

O2 sensor (HO2S) circuit high 
voltage (Sensor-2)

HO2S-2 voltage is higher than 0.85 V for more than 
specified time continuously while vehicle is driving with 
high engine load (high speed). And HO2S-2 max. voltage 
minus HO2S-2 min. voltage is less than 0.2 V for specified 
time continuously.

2 driving 

cycles

)

 

U*P0140

O2 sensor (HO2S) circuit no 
activity detected (Sensor-2)

Output voltage of HO2S-2 is more than specification after 
warming up engine.

2 driving 

cycles

)

 

U*P0171

System too lean

Total fuel trim is larger than specification for specified time 
or longer. (Fuel trim toward rich side is large.)

2 driving 

cycles

)

 

U*P0172

System too rich

Total fuel trim is smaller than specification for specified 
time or longer. (Fuel trim toward lean side is large.)

2 driving 

cycles

)

 *P0222

Throttle position sensor (sub) 
circuit low

Output voltage of throttle position sensor (sub) is lower 
than specification.

1 driving 

cycle

)

 *P0223

Throttle position sensor (sub) 
circuit high

Output voltage of throttle position sensor (sub) is higher 
than specification.

1 driving 

cycle

)

 

U*P0300

Random misfire detected

Misfire of such level as to cause damage to three way 
catalyst.

*2 driving 

cycles

)

 

U*P0301 / 
U*P0302 / 
U*P0303 / 

U*P0304

Cylinder 1 misfire detected
Cylinder 2 misfire detected
Cylinder 3 misfire detected
Cylinder 4 misfire detected

Misfire of such level as to deteriorate emission but not to 
cause damage to three way catalyst.

2 driving 

cycles

)

 *P0327 Knock sensor circuit low

Output voltage of knock sensor is less than specification.

1 driving 

cycle

DTC No.

Detecting item

Detecting condition

(DTC will set when detecting:)

MIL

1A-22 Engine General Information and Diagnosis: 

)

 *P0328 Knock sensor circuit high

Output voltage of knock sensor is more than specification.

1 driving 

cycle

)

 *P0335

Crankshaft position sensor 
circuit

No signal of CKP sensor for specified time even if starting 
motor signal is input.

1 driving 

cycle

)

 *P0340 Camshaft position sensor circuit CMP sensor pulse is out of specification.

1 driving 

cycle

)

 

U*P0401

Exhaust gas recirculation flow 
detected as insufficient

Difference in intake manifold absolute pressure between 
opened EGR valve and closed EGR valve is less than 
specification.

2 driving 

cycles

)

 

U*P0402

Exhaust gas recirculation flow 
detected as excessive

Difference in intake manifold absolute pressure between 
opened EGR valve and closed EGR valve is more than 
specification.

2 driving 

cycles

)

 *P0403

Exhaust gas recirculation 
control circuit

Output voltage is different from output command with 
more than one pole out of 4 poles.

1 driving 

cycle

)

 

U*P0420

Catalyst system efficiency 
below threshold

Ratio between integrated value of A/F sensor output 
variation and integrated value of HO2S-2 output variation 
is more than specification.

2 driving 

cycles

)

 *P0443

Evaporative emission system 
purge control valve circuit

Monitor signal of EVAP canister purge valve is different 
from command signal. (circuit open or shorted to ground)

2 driving 

cycles

)

 P0462 Fuel level sensor circuit low

Circuit voltage of fuel level sensor is less than 
specification.

)

 P0463 Fuel level sensor circuit high

Circuit voltage of fuel level sensor is more than 
specification.

)

 *P0480

Fan 1 (Radiator cooling fan) 
control circuit

Monitor signal of radiator cooling fan relay is different from 
command signal.

1 driving 

cycle

)

 *P0500

Vehicle speed sensor (VSS) 
malfunction

No vehicle speed signal during fuel cut for specified time 
or longer, or vehicle speed signal is not input even if 
vehicle is driving with more than specified engine speed 
and D-range (for A/T model).

2 driving 

cycles

)

 

U*P0504

Brake switch “A”/“B” correlation

Brake pedal switch signal (Brake switch 2) is inconsistent 
with stop lamp switch signal (Brake switch 1).

)

 P0532

A/C refrigerant pressure sensor 
circuit low

Output voltage of A/C refrigerant pressure sensor is less 
than specification.

)

 P0533

A/C refrigerant pressure sensor 
circuit high

Output voltage of A/C refrigerant pressure sensor is more 
than specification.

)

 *P0601

Internal control module memory 
check sum error

Data write error or check sum error.

1 driving 

cycle

)

 P0602

Control module programming 
error

Data programming error.

1 driving 

cycle

)

 *P0607 Control module performance

Data programming error.

1 driving 

cycle

)

 

U*P0616

Starter relay circuit low

Starter signal is low voltage even though engine is started 
with vehicle at stop.

2 driving 

cycles

)

 

U*P0617

Starter relay circuit high

Starter signal is high voltage for specified time while 
engine is running.

2 driving 

cycles

)

 P0620 Generator control circuit

Battery voltage is higher than specification even through 
generator control is maximum regulation, or battery 
voltage is lower than specification even through generator 
control is minimum regulation and electric load is less 
than 20 A.

)

 P0625

Generator field terminal circuit 
low

Generator field coil duty is 100% (low voltage) for more 
than specified time even through generator control is 
maximum regulation, or generator field coil duty is 100% 
(low voltage) when engine is starting.

)

 P0626

Generator field terminal circuit 
high

Generator field coil duty is 0% (high voltage) for more 
than specified time even through generator control is 
minimum regulation

DTC No.

Detecting item

Detecting condition

(DTC will set when detecting:)

MIL

Engine General Information and Diagnosis:  1A-23

)

 P0660

Intake manifold tuning valve 
circuit / open (for J20 engine)

Monitor signal of intake manifold tuning vacuum solenoid 
valve is different from command signal. (circuit open or 
shorted to ground)

)

 P1501

Electric load current sensor 
circuit low (for J20 engine)

Electric load current sensor circuit voltage is lower than 
specified range.

)

 P1502

Electric load current sensor 
circuit high (for J20 engine)

Electric load current sensor circuit voltage is higher than 
specified range.

)

 *P1510

ECM backup power supply 
malfunction

Backup power voltage is no input after starting engine.

1 driving 

cycle

)

 P1603

TCM trouble code detected (for 
J20 engine)

When ECM receives a trouble code from TCM, which 
indicates that some problem occurred in sensor circuits 
and its calculated values used for operations such as idle 
speed control, engine power control and so on by TCM, 
this DTC is detected by ECM.

1 driving 

cycle

)

 P1674

CAN communication (bus off 
error)

Transmission error that is inconsistent between 
transmission data and transmission monitor (CAN bus 
monitor) data is detected more than 7 times continuously.

)

 *P1676

CAN communication (reception 
error for TCM)

Reception error of communication data for TCM is 
detected for longer than specified time continuously.

1 driving 

cycle

)

 P1678

CAN communication (reception 
error for BCM)

Reception error of communication data for BCM is 
detected for longer than specified time continuously.

)

 *P1685

CAN communication (reception 
error for ABS / ESP

® control 

module)

Reception error of communication data for ABS control 
module or ESP

® control module is detected for longer 

than specified time continuously.

1 driving 

cycle

)

 *P2101

Throttle actuator control motor 
circuit range/performance

Monitor signal of throttle actuator output (duty output) is 
inconsistent with throttle actuator control command.

1 driving 

cycle

)

 *P2102

Throttle actuator control motor 
circuit low

Power supply voltage of throttle actuator control circuit is 
lower than specification even if throttle actuator control 
relay turned on.

1 driving 

cycle

)

 *P2103

Throttle actuator control motor 
circuit high

Power supply voltage of throttle actuator control circuit is 
higher than specification even if throttle actuator control 
relay turned off.

1 driving 

cycle

)

 *P2111

Throttle actuator control system 
– stuck open

Throttle valve default opening is greater than 7

° from 

complementary closed position when diagnosing throttle 
valve at ignition switch turned OFF.

1 driving 

cycle

)

 *P2119

Throttle actuator control throttle 
body range/performance

Difference between actual throttle valve opening angle 
and opening angle calculated by ECM is more than 
specification.

1 driving 

cycle

)

 *P2122

Pedal position sensor (main) 
circuit low input

Output voltage of pedal position sensor (main) is lower 
than specification.

1 driving 

cycle

)

 *P2123

Pedal position sensor (main) 
circuit high input

Output voltage of pedal position sensor (main) is higher 
than specification.

1 driving 

cycle

)

 *P2127

Pedal position sensor (sub) 
circuit low input

Output voltage of pedal position sensor (sub) is lower 
than specification.

1 driving 

cycle

)

 *P2128

Pedal position sensor (sub) 
circuit high input

Output voltage of pedal position sensor (sub) is higher 
than specification.

1 driving 

cycle

)

 *P2135

Throttle position sensor (main / 
sub) voltage correlation

Difference between the opening angle based on throttle 
position sensor (main) and the opening angle based on 
throttle position sensor (sub) is more than specification.

1 driving 

cycle

)

 *P2138

Pedal position sensor (main / 
sub) voltage correlation

Difference between the opening angle based on 
accelerator pedal position sensor (main) and the opening 
angle based on accelerator pedal position sensor (sub) is 
more than specification.

1 driving 

cycle

)

 

U*P2195

O2 sensor signal stuck lean 
(Sensor-1)

A/F sensor output is lower than specification.

2 driving 

cycles

)

 

U*P2196

O2 sensor signal stuck rich 
(Sensor-1)

A/F sensor output is higher than specification.

2 driving 

cycles

DTC No.

Detecting item

Detecting condition

(DTC will set when detecting:)

MIL

 

 

 

 

 

 

 

Content   ..  4  5  6  7   ..