SsangYong Stavic / SsangYong Rodius (2005 year). Service manual - part 96

DI02-59

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

5. Place the rubber blocks under the oil pan (in front of the oil drain plug) and raise the engine with auxiliary lift.

Caution

The oil drain plug should be on the center point of the rubber block. Otherwise, the engine cannot be
raised properly due to the deviation of the center point of gravity.

6. Unscrew two engine mounting insulator bracket (RH) bolts and remove the bracket.

Installation Notice

Oil drain plug

Tightening torque

25 ± 2.5 Nm

DI02-60

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

7. Unscrew the power steering hose and pipe mounting bracket bolt from the engine mounting insulator bracket (LH)

and remove the bracket.

8. Remove two engine mounting insulator bracket bolts.

Installation Notice

Power steering hose and pipe mounting bracket bolt (12mm)

Mounting bolt

(14mm)

Mounting bolt
(14mm)

Tightening torque

25 ± 2.5 Nm

9. Raise the main lift and lower the engine with the auxiliary lift until the distance between the oil pan and the sub

frame No.2 crossmember is 20mm. Make sure that there is no interference between components. If the engine is
lowered beyond the specified distance, the interference between the transmission oil cooler pipe and the front axle
can be occurred.

DI02-61

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

10. Lower the main lift and remove the nut from brake booster vacuum hose.

11. Bring a torque wrench for vacuum pump and designated adaptor socket (special service tool).

Special service tool (Adaptor
socket for vacuum pump)

within 190 mm

(Tightening torque: 4~12 Nm)

12. Working position

The service personnel should work from the left side of the vehicle as shown in the figure. When removing the
vacuum pump mounting bolt (RH), move to the right side of the vehicle.

DI02-62

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

13. Install the vacuum pump with the specified tightening

torque.

Installation Notice

14. To align the camshaft and protrude section of the vacuum

pump, use the miiror as shown in the figure.

15. Install in the reverse order of removal.

16. After installation, check the vacuum pump for leaks while

changing the engine speed for 2 minutes.

Tightening torque

10 ± 1 Nm