SsangYong Stavic / SsangYong Rodius (2005 year). Service manual - part 7

1B-7

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

23. Disconnect the terminals from the alternator.

25. Remove the service hole cover in the engine block.

26. Put the alignment mark for installation, and remove the

six mounting bolts for torque converter from drive plate
through the service hole by rotating the engine and
remove the torque converter.

Installation Notice

• Screw the six bolts mounting the torque converter

through the service hole by using a mirror and
rotating the engine.

Tightening torque

42 Nm (31 lb-ft)

24. Disconnect engine main wiring connector.

27. Remove the exhaust manifold and exhaust pipe.

Installation Notice

Tightening torque

30 Nm (22 lb-ft)

1B-8

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

28. Remove the transmission mounting bolts and separate

the transmission from the engine.

Installation Notice

31. Carefully separate the engine assembly from the

vehicle.

32. Installation should follow the removal procedure in the

reverse order.

29. Install a chain to the bracket of engine, by using a hoist

or crane.

30. Remove the engine mounting bracket nuts.

Installation Notice

Tightening torque

54 ~ 68 Nm

(40 ~ 50 lb-ft)

Tightening torque

Upper: 70 Nm (52 lb-ft)

Lower: 38 Nm (28 lb-ft)

1B-9

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

POLY V-BELT

Preceding Work: Removal of cooling fan

1. Poly V-belt

2. Belt tensioning pulley

Removal & Installation Procedure

1. Release the belt tension by turning the belt tensioning

pulley nut clockwise.

Installation Notice

2. Remove the poly v-belt.

Notice

Check the belt for damage and tensioning pulley
bearing point for wear and replace them if necessary.

3. Install the belt by turning the nut of tensioning pulley

clockwise.

POLY V-BELT AND TENSIONING DEVICE

Tightening torque

40.5 ~ 49.5 Nm

(29.9 ~ 36.5 lb-ft)

1B-10

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Poly V-Belt Arrangement

1. Belt tensioning pulley

2. Crankshaft belt pulley

3. A/C compressor pulley

4. Cooling fan pulley

5. Generator pulley

6. Idler

7. Power steering pump pulley

8. Cooling fan and water pump pulley