SsangYong Korando II (1996-2006 year). Service manual - part 445

WINDNOISE  9J-3

SSANGYONG  MY2002

MAINTENANCE AND REPAIR

ON-VEHICLE SERVICE

WINDNOISE REPAIR

Windnoise leak repairs are very similar to waterleak
repairs. Refer to Section 9I, Waterleaks. The actual
procedure depends on the type of seal being repaired.

Leaks around the door opening weatherstrips do not
al-ways indicate a faulty weatherstrip. A door or window
adjustment may resolve the condition. Refer to Section
9P, Doors or Section 9L, Glass and Mirrors.

SECTION 9K

SQUEAKS AND RATTLES

TABLE OF CONTENTS

Diagnosis .............................................................. 9K-2

Squeak and Rattle Diagnosis ............................... 9K-2

Maintenance and Repair ..................................... 9K-4

On-Vehicle Service ................................................. 9K-4

Squeak and Rattle Repair .................................... 9K-4

SSANGYONG  MY2002

9K-2  SQUEAKS AND RATTLES

•

Tap lightly on the brake lines and listen for a rattle.

•

Install plastic tie straps to secure the brake lines

tightly together.

•

Raise the vehicle and perform a visual inspection.

•

Bend the heat shield slightly to gain clearance from

the underbody.

•

While the vehicle is cold, perform a test drive and

achieve full front suspension travel by driving

through a dip in the road.

•

Remove the insulators and wrap teflon tape around

the stabilizer shaft. Reinstall the insulators over the

tape.

•

Open the rear compartment and perform a visual

inspection of the spare tire and the tools.

•

Tightly secure the spare tire and all tools.

•

Perform a road test to verify that the noise is elimi

nated.

DIAGNOSIS

SQUEAK AND RATTLE DIAGNOSIS

Rattle Coming From the Side Rail

Check the brake lines.

Checks

Action

Rattle Under Vehicle at Higher RPM

Squeak From the Front of the Vehicle in Cold Weather

Check the front stabilizer shaft insulators.

Checks

Action

Check for heat shield contact with the underbody.

Checks

Action

Thump From Rear of Vehicle on Bumps

Check for a properly secured spare tire in the rear

compartment.

Checks

Action

Glass Knock Coming From the Rear of the Vehicle When Driving Over Bumps

Check for an out-of-adjustment hatchback latch.

Checks

Action

•

Test drive the vehicle in order to verify this condi-

tion.

•

Loosen the latch nuts and adjust the latch down-

ward.

SQUEAKS AND RATTLES  9K-3

SSANGYONG  MY2002

Check for a lack of lubrication of the door hinge pins.

Checks

Action

•

Operate the doors and listen for squeaks.

•

Lubricate the door hinge pins with light oil and coat

with lithium grease.

Squeak Coming From Console When Shifting Manual Transaxle

(Condition Occurs In Cold Weather with a Cold Engine)

Check the manual transaxle control lever lower boot.

Checks

Action

•

Move the control lever between gears and listen for

squeaks.

•

Remove the floor console and replace the lower shift

boot or apply talcum powder to the lower shift boot.

Squeak When Operating Doors

Check for vibration of the fuse box cover against the

instrument panel side trim.

Checks

Action

•

Tap on thecoverwith a fingerandlisten fora buzz.

•

Apply 6.35 mm (0.250 inch) by 25.4 mm (1.00 inch)

felt pads to the side trim where the cover makes

contact.

Squeak Coming From Instrument Cluster Trim Plate

Check for rubbing of the cluster trim plate on the

instrument panel.

Checks

Action

•

Test drive the vehicle in order to verify this condi-

tion.

•

Remove the instrument cluster trim plate and install

felt tape to the edges.

Buzz From the Left Side of Instrument Panel

Check the door lock solenoid.

Check for rattling electrical connectors inside the door

trim panel.

Checks

Action

•

Remove the door trim panel and check if the sole-

noid is loose.

•

Tighten the solenoid bolts.

•

Tap on the trim panel and listen for a rattle.

•

Remove the trim panel and wrap foam padding

around the connectors as required.

Rattle Coming From Door