SsangYong Korando II (1996-2006 year). Service manual - part 358

SSANGYONG  MY2002

5D2-32  TRANSFER CASE (PART TIME - 4408)

•

Step wear : Heavy wear that produces a step
that can be seen or felt between adjacent
contact and non-contact surfaces.

•

Uneven wear : Condition of localized, unevenly
distributed wear Includes hollows, shiny spots,
uneven polish and other visual indications.

3. Specific Inspection

•

Referring to normal gear tooth face, specifically
inspect the uneven wear and chips of gear tooth.
Replace or repair if necessary.

KAA5D590

TRANSFER CASE (PART TIME - 4408)  5D2-33

SSANGYONG  MY2002

Normal Wear

End Face Wear

Traveling Face Wear

Upper Face Wear

Lower Face Wear

Normal

Description

Abnormal

KAA5D600

KAA5D610

KAA5D630

KAA5D620

KAA5D640

KAA5D650

KAA5D660

4. Inspection of contact patterns

KAA5D670

KAA5D680

SSANGYONG  MY2002

5D2-34  TRANSFER CASE (PART TIME - 4408)

Corner chip at drive face

Edge chip at drive face

Corner chip at coast face

Chip within contact pattern

Chip completely through

tooth

Side edge chip at drive face

Patterns

Description

Action

KAA5D690

KAA5D700

KAA5D710

KAA5D720

5. Chip pattern of the gear face

KAA5D730

Repair

Repair

Repair

Replace

Replace

Replace

KAA5D740

SSANGYONG  MY2002

5D2-24  TRANSFER CASE (PART TIME - 4408)

;;;;

;;;;

yyyy

yyyy

;;;;

;;;;

yyyy

yyyy

;;;;

;;;;

yyyy

yyyy

KAA5D330

TCCU

1. Disconnect the negative terminal from the battery.

KAA5D340

KAA5D350

KAA5D360

2. Remove the TCCU connector.

3. Remove the TCCU mounting bolt and remove the

TCCU.

•

TCCU installation position : Under the driver’s
seat

4. Installation should follow the removal procedure

in the reverse order.

Notice: Be careful not to give any impact to the
TCCU body.

Installation Notice

Tightening Torque

10  N•m (89 lb-ft)