SsangYong Musso. Service manual - part 501

CLUTCH  5C-5

Checks

Poor Lubrication on Clutch Cable

Poor Lubrication on Pedal Shaft

Poor Lubrication on Clutch Pedal

Not Using the Clutch

After Disengagement

When Disengaging

DIFFICULT PEDAL OPERATION

Action

Lubricate or Replace

Lubricate or Replace

Repair

CLUTCH NOISY

Checks

Action

Adjust

Replace

Replace

Replace

Repair

Replace

Insufficient Clutch Pedal Free play

Excessive Wear of Facing

Worn or Damaged Release Bearing

Poor Lubrication Contact Surface of Bearing

Faulty Installation of Clutch Assembly or Bearing

Damaged Pilot Bushing

Clutch Pedal is Partially Depressed
and Vehicle Speed is Reduced

5C-6  CLUTCH

COMPONENT LOCATOR

CLUTCH ASSEMBLY

1 Clutch Disc
2 Clutch Cover
3 Clutch Housing
4 Release Bearing
5 Release Fork Pivot
6 Release Cylinder
7 Release Fork Boot

8 Bolt
9 Release Fork

10 Bolt

11 Spring Lock Washer

12 Transmission Input Spline
13 Release Bearing Contacting Surface
14 Contacting Point of Release Fork and Pivot

Notice

Apply the long-term grease (DBL 6811.00) to No.12,13 and 14.

CLUTCH  5C-7

PEDAL AND MASTER CYLINDER

1 Clutch Pedal
2 Clutch Master Cylinder
3 Clutch Tube
4 Clutch Oil Chamber

5 Clutch Tube
6 Clutch Hose
7 Clutch Release Cylinder

5C-8  CLUTCH

MAINTENANCE AND REPAIR

ON-VEHICLE SERVICE

BLEEDING OF CLUTCH SYSTEM

Bleeding procedure

Notice

Keep the fluid level over ‘MAX’ in reservoir during

bleeding operation.

Do not let fluid contact a painted surface.

1. Remove the air bolt cap of the release cylinder.

Connect a vinyl tube to the bolt.

2. Insert the other end of the tube in a vacant container.

3. Slowly depress the clutch pedal several times.

4. With clutch pedal fully depressed, open the air bolt and

release air rind fluid in the fluid line,

5. Repeat this procedure until there are no more air bubbles

in the fluid flows.