Nissan Pathfinder (2006 year). Instruction - part 250

EX-1

EXHAUST SYSTEM

B  ENGINE

CONTENTS

C

D

E

F

G

H

I

J

K

L

M

SECTION 

A

EX

2006 Pathfinder

PREPARATION ........................................................... 2

Special Service Tool  ................................................. 2
Commercial Service Tools ........................................ 2

EXHAUST SYSTEM  ................................................... 3

Checking Exhaust System ........................................ 3
Removal and Installation  .......................................... 3

REMOVAL ............................................................. 4
INSTALLATION ..................................................... 4
INSPECTION AFTER INSTALLATION .................. 4

EX-2

PREPARATION

2006 Pathfinder

PREPARATION

PFP:00002

Special Service Tool

EBS00QUH

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Commercial Service Tools

EBS00QUI

Tool number
(Kent-Moore No.)
Tool name

Description

KV10114400
(J-38365)
Heated oxygen sensor wrench

Loosening or tightening heated oxygen sen-
sors:
a: 22 mm (0.87 in)

S-NT636

(Kent-Moore No.)
Tool name

Description

 (J-43897-18)
 (J-43897-12)
Oxygen sensor thread cleaner

Reconditioning the exhaust system threads 
before installing a new heated oxygen sensor 
(Use with anti-seize lubricant shown below):
a: J-43897-18 (18 mm, 0.71 in) dia. for zirco-
nia oxygen sensor
b: J-43897-12 (12 mm, 0.47 in) dia. for tita-
nia oxygen sensor

Anti-seize lubricant (Permatex 133AR 
or equivalent meeting MIL specifica-
tion MIL-A-907)

Lubricating oxygen sensor thread cleaning 
tool when reconditioning exhaust system 
threads

Power tool

Loosening nuts and bolts

AEM488

AEM489

PBIC0190E

EXHAUST SYSTEM

EX-3

C

D

E

F

G

H

I

J

K

L

M

A

EX

2006 Pathfinder

EXHAUST SYSTEM

PFP:20100

Checking Exhaust System

EBS00QUJ

Check exhaust pipes, muffler and mounting for improper attachment, leaks, cracks, damage or deterioration.

●

If anything is found, repair or replace damaged parts.

Removal and Installation

EBS00QUK

Exhaust System

CAUTION:

●

Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat
resistance, corrosion resistance, and shape.

●

Perform the operation with the exhaust system fully cooled. The system will be hot just after the
engine stops. 

●

Be careful not to cut your hand on the heat insulator edge.

SMA211A

WBIA0729E

1.

Tailpipe hanger bracket

2.

Tailpipe

3.

Gasket

4.

Main muffler

5.

Right front exhaust tube

6.

Ring gasket

7.

Heated oxygen sensor 2 (bank 2)

8.

Heated oxygen sensor 2 (bank 1)

9.

Left front exhaust tube

10. Center exhaust tube

11. Muffler hanger bracket front

12. Muffler hanger bracket rear

←

Front

EX-4

EXHAUST SYSTEM

2006 Pathfinder

REMOVAL

Remove exhaust system components using power tool.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

●

Always replace exhaust gaskets with new ones when reassembling.

●

Before installing a new heated oxygen sensor, clean and lube the exhaust tube threads using tool.

●

Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; install a new one.

●

Do not over-torque the heated oxygen sensor. Doing so may damage the heated oxygen sensor,
resulting in the MIL coming on.

●

If any mounting insulator is badly deformed, repair or replace it. If deposits such as mud pile up on
the mounting insulators, clean and inspect them.

●

Temporarily tighten the mounting nuts on the exhaust manifold side and the mounting bolts on the
vehicle side. Check each part for interference with other components, and then tighten the nuts
and bolts to specification. 

INSPECTION AFTER INSTALLATION

●

With the engine running, check exhaust tube joints for gas leakage and unusual noises.

●

Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
stress. Improper installation could result in excessive noise and vibration. 

Tool number

A

: —

(J-43897-18)

B

: —

(J-43897-12)

FAX-1

FRONT AXLE

D  DRIVELINE/AXLE

CONTENTS

C

E

F

G

H

I

J

K

L

M

SECTION 

A

B

FAX

2006 Pathfinder

PRECAUTIONS .......................................................... 2

Precautions .............................................................. 2

PREPARATION ........................................................... 3

Special Service Tools  ............................................... 3
Commercial Service Tools ........................................ 3

NOISE, VIBRATION, AND HARSHNESS (NVH) 
TROUBLESHOOTING ................................................ 4

NVH Troubleshooting Chart  ..................................... 4

WHEEL HUB  .............................................................. 5

On-Vehicle Inspection and Service  .......................... 5

WHEEL BEARING INSPECTION  ......................... 5

Removal and Installation  .......................................... 5

REMOVAL ............................................................. 5
INSPECTION AFTER REMOVAL  ......................... 6
INSTALLATION ..................................................... 6

DRIVE SHAFT ............................................................. 7

Removal and Installation  .......................................... 7

REMOVAL ............................................................. 7
INSPECTION AFTER REMOVAL  ......................... 7
INSTALLATION ..................................................... 8

Disassembly and Assembly ...................................... 8

DISASSEMBLY ..................................................... 8
INSPECTION AFTER DISASSEMBLY .................. 9
ASSEMBLY ......................................................... 10

SERVICE DATA AND SPECIFICATIONS (SDS)  ...... 13

Wheel Bearing  ........................................................ 13
Drive Shaft .............................................................. 13
Boot Bands  ............................................................. 13

FAX-2

PRECAUTIONS

2006 Pathfinder

PRECAUTIONS

PFP:00001

Precautions

EDS003A7

Observe the following precautions when disassembling and servicing the wheel hub and drive shafts.

●

Perform work in a location which is as dust-free as possible.

●

Before disassembling and servicing, clean the outside of parts.

●

Prevention of the entry of foreign objects must be taken into account during disassembly of the compo-
nent parts.

●

Disassembled parts must be carefully reassembled in the correct order. If work is interrupted, a clean
cover must be placed over parts.

●

Paper shop cloths must be used. Fabric shop cloths must not be used because of the danger of lint adher-
ing to parts.

●

Disassembled parts (except for rubber parts) should be cleaned with a suitable solvent which shall be
removed by blowing with air or wiping with paper shop cloths.

PREPARATION

FAX-3

C

E

F

G

H

I

J

K

L

M

A

B

FAX

2006 Pathfinder

PREPARATION

PFP:00002

Special Service Tools

EDS003A8

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Commercial Service Tools 

EDS003A9

Tool number
(Kent-Moore No.)
Tool name

Description

ST29020001
(J-24319-01)
Gear arm puller

Removing ball joint for steering knuckle
a: 34 mm (1.34 in)
b: 6.5 mm (0.256 in)
c: 61.5 mm (2.421 in)

KV38105500
(

—

)

Protector

Installing drive shaft
a: 32 mm (1.26 in) dia

KV40107300
(

—

)

Boot band crimping tool

Installing boot bands

NT694

ZZA0835D

ZZA1229D

Tool name

Description

Power tools

Removing bolts and nuts

PBIC0190E

FAX-4

NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING

2006 Pathfinder

NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING

PFP:00003

NVH Troubleshooting Chart

EDS003AA

Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.

×

: Applicable

Reference page

F

AX-

13

F

AX-

7

F

AX-

5

F

AX-

5

F

AX-

7

F

AX-

5

PR

-3

, "

N

V

H

 T

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in

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 C

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rt

"

FFD-

6

, "

N

V

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 T

roubl

es

hoot

in

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h

ar

t"

FSU-

4,

 "

N

V

H

 T

roubl

es

hoot

ing C

h

ar

t"

WT

-4

, "

N

V

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 T

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ti

ng C

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rt

"

WT

-4

, "

N

V

H

 T

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s

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ti

ng C

h

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rt

"

BR

-5

, "

N

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 T

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in

g

 C

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"

PS

-5

, "

N

V

H

 T

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ot

in

g

 C

h

a

rt

"

Possible cause and SUSPECTED PARTS

Exce

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 l

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 b

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 d

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PROPELLER SHAFT

FRONT FINAL 

DRI

V

E

SUSPENSIO

N

TI

RES

ROAD W

H

EEL

BRAKES

STEERING

Symptom

Noise

×

×

×

×

×

×

×

×

×

×

×

Shake

×

×

×

×

×

×

×

×

×

×

Vibration

×

×

×

×

×

×

×

×

×

Shimmy

×

×

×

×

×

×

×

×

Shudder

×

×

×

×

×

×

×

×

×

Poor quality ride or 
handling

×

×

×

×

×

×