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DRIVE PINION DLN-149 < DISASSEMBLY AND ASSEMBLY > [REAR FINAL DRIVE: R145] C E F G H I J K L M A B DLN N O P • If the tooth contact is near the flank (flank contact), or near the toe (toe contact), thin drive pinion gear adjusting shim to move BACKLASH 1. Remove rear cover. Refer to . 2. Following the procedure below, install a dummy cover set (SST: KV389L0010) to gear carrier. a. Set dummy cover shims to the right and left side bearing adjusting shims. b. Temporarily tighten dummy cover to gear carrier. c. Position dummy cover spacers to dummy cover. d. Tighten rear cover mounting bolts to the specified torque. Refer to . e. Tighten dummy cover spacer mounting bolts evenly to the specified torque. 3. Fit a dial indicator to the drive gear face to measure the back- • If the backlash is outside of the specified value, change the thickness of side bearing adjusting shims. Inspection After Disassembly INFOID:0000000001078624 Clean up the disassembled parts. Then, inspect if the parts are worn or damaged. If so, follow the measures PDIA0441E : 5.9 N·m (0.6 kg-m, 52 in-lb) Standard Backlash : Refer to . When the backlash is large: Make drive gear back adjusting shims thicker, and drive When the backlash is small: Make drive gear back adjusting shims thinner, and PDIA0049E Content Conditions and Measures Hypoid gear • If the gear teeth do not mesh or line-up correctly, determine the cause and adjust or replace as nec- essary. • If the gears are worn, cracked, damaged, pitted or chipped (by friction) noticeably, replace with new drive gear and drive pinion as a set. Bearing If any chipped (by friction), pitted, worn, rusted or scratched mark, or unusual noise from the bearing is Side gear and Pinion mate • If any cracks or damage on the surface of the tooth is found, replace. Side gear thrust washer and If it is chipped (by friction), damaged, or unusually worn, replace. |