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FRONT DOOR DLK-507 < ON-VEHICLE REPAIR > [WITH I-KEY & SUPER LOCK] C D E F G H I J L M A B DLK N O P 3. Disconnect the front door harness connector. 4. Remove the door hinge mounting nuts (door side), and then remove the door assembly. CAUTION: • When removing and installing the front door assembly, support the door with a jack and cloth to protect the door and body. • Perform work with 2 workers, because of its heavy weight. INSTALLATION Install in the reverse order of removal. CAUTION: • When removing and installing the front door assembly, perform the fitting adjustment. Refer to 842, "DOOR ASSEMBLY : Adjustment" . • After installation, apply touch-up paint (the body color) onto the head of the door hinge mounting nuts. • Check the door hinge rotating part for poor lubrication. If necessary, apply body grease. DOOR ASSEMBLY : Adjustment INFOID:0000000001098481 CLEARANCE, SURFACE HEIGHT AND SURFACE MISMATCH ADJUSTMENT 1. Check the clearance and surface height and surface mismatch between the front door and each part 2. In case any parts are out of specification, adjust them according to the procedures shown below. 3. Remove the front fender. Refer to refer to DLK-838, "Removal and Installation" 4. Loosen the door hinge mounting nuts on door side. 5. Adjust the surface height and surface mismatch of the front door according to the fitting standard dimen- 6. Temporarily tighten the hinge mounting nuts on door side. 7. Loosen the door hinge mounting bolts on body side. 8. Raise the front door at rear end to adjust clearance of the front door according to the fitting standard 9. After adjustment tighten bolts and nuts to the specified torque. 10. Install the front fender. Refer to refer to DLK-838, "Removal and Installation" . CAUTION: After installation, check the front fender adjustment. Refer to DOOR STRIKER ADJUSTMENT Adjust the door striker so that it becomes parallel with the lock inser- Portion Clearance Surface height Front fender – Front door A – A 3.5 – 5.0 mm (0.138 – 0.197 in) - 1.5 – 0.5 mm (- 0.059 – 0.020 in) Front door – Rear door B – B 3.5 – 5.0 mm (0.138 – 0.197 in) - 1.5 – 0.5 mm (- 0.059 – 0.020 in) PIIB2804J |