Mercedes-Benz ML320. Service manual - part 787

AZ88.30- P- 0007GH

Retrofit fender flares

20.9.01

MODEL

163.113 /154 #A as of 289565,

163.113 #X as of 754620,

163.128 / 175 except CODE (U49) Styling package

3

Fender flare

4

Rear bumper adapter

5

Rocker panel adapter

P88.30- 2205- 06

P88.30- 2206- 01

P88.30- 2207- 01

P88.30- 2208- 01

Front fender flare

Rear fender flare

Rear bumper adapter

Left illustration

Rocker panel adapter, front

Right illustration

Rocker panel adapter, rear

P88.30- 2209- 01

P88.30- 2210- 01

Install
If primed parts are ordered, drying temperature
after painting should NOT exceed 75 °C.

NOT

Do

install adapters on rocker panel cover if

vehicle is equipped with running boards, side

bars, or side step bars.
Each accessory panel is marked for correct

LH Front RH

location: "

,

", etc.

1

Clean front surface, outer lip, and inner lip of
fender inside wheelhouse

2

Clean front and rear ends of rocker panel cover
and front corners of rear bumper

3

Mark (1) center of attachment clip (2) mounting

Mark outer surface of panels so that mark

points on each fender flare (3), rear bumper

is visible when panel is in installed position. Front

adapter (4), and rocker panel adapter (5)

not

rocker panel adapters are

secured with a

clip.

az8830p0007gh

Retrofit fender flares

Page 1 of 3

4

Place fender flare (3) into position on fender

Align fender flare properly on fender: Flare

should match contours of body.

5

Mark alignment position of fender flare on fender

surface and fender flare

6

Mark attachment clip (2) positions on outer lip of

Use marks on fender flare for reference.

fender inside wheelhouse

7

Remove adhesive cover from provided anti-

4 anti- corrosion plates (6) for each fender

corrosion plates (6) and adhere plates to inner lip

flare. Align center of plates to clip position

of fender

marks on outer lip of fender.

8

Peel back 50 mm of cover from adhesive strip
on inside of fender flare (3)

9

Place fender flare (3) into proper position on

Align fender flare with marks.

fender

10

Peel remaining cover from adhesive strip on

Ensure fender flare remains in proper

inside of fender flare and press fender flare

position.

firmly onto fender

11

Secure fender flare (3) to fender with provided

4 attachment clips (2). Ensure correct

attachment clips (2)

positioning of clips: align with marks. Ensure
clips attach to pocket on inside of fender flare
and anti- corrosion plate (6) on inner lip of fender.

Clip should NOT touch vehicle paint.

12

Repeat for each fender flare (3)

Worksteps 3 - 11.

13

Place rear bumper adapter (4) into position on

Align adapter properly on bumper: Adapter

rear bumper

should match contours of bumper.

14

Mark attachment clip (2) positions on outer lip of

Use marks on adapter for reference.

rear bumper

15

Remove adhesive cover from provided anti-

2 anti- corrosion plates (6) for each bumper

corrosion plates (6) and adhere plates to inner lip

adapter. Align center of plates to clip position

of bumper

marks on outer lip of bumper.

16

Peel back 20 mm of cover from adhesive strip
on inside of rear bumper adapter (4)

17

Place rear bumper adapter (4) into proper
position on rear bumper

18

Peel remaining cover from adhesive strip on

Ensure bumper adapter remains in proper

inside of rear bumper adapter (4) and press

position.

adapter firmly onto bumper

19

Secure rear bumper adapter (4) to rear bumper

2 attachment clips. Ensure clips attach to

with provided attachment clips (2)

pocket on inside of bumper adapter and anti-
corrosion plate (6) on inner lip of bumper.

20

Repeat for other rear bumper adapter (4)

Worksteps 13 - 19.

21

Place rocker panel adapter (5) into position on

Align adapter properly on rocker panel

rocker panel cover

cover: Adapter should match contours of cover
and align with bottom edge of fender flare.

22

Mark attachment clip (2) positions on outer lip of

rear

Only for

rocker panel adapters. Use

rocker panel cover

marks on adapter for reference.

23

Remove adhesive cover from provided anti-

Only for rear rocker panel adapters.

corrosion plate (6) and adhere plate to inner lip of

1 anti- corrosion plate (6) for each rocker panel

rocker panel cover

adapter. Align center of plate to clip position
mark on outer lip of rocker panel cover.

24

Peel back 20 mm of cover from each adhesive
strip on inside of rocker panel adapter (5)

25

Place rocker panel adapter (5) into proper
position on rocker panel cover

26

Peel remaining cover from each adhesive strip

Ensure rocker panel adapter remains in

on inside of rocker panel adapter and press

proper position.

adapter firmly onto rocker panel cover

27

Secure rocker panel adapter (5) to rocker panel

Only for rear rocker panel adapters. Use

cover with provided attachment clip (2)

mark on adapter for proper placement of
attachment clip in pocket on inside of adapter.
Front rocker panel adapters are NOT secured
with a clip.

28

Repeat for each rocker panel adapter (5)

Worksteps 21 - 27.

Parts ordering notes

Part no.

Designation

Quantity

B6 688 0800

Fender flares, primed

1

B6 688 0801

Fender flares, black

1

B6 688 0802

Fender flares, brilliant silver

1

B6 688 0803

Fender flares, bordeaux red

1

B6 688 0804

Fender flares, alabaster white

1

B6 688 0805

Fender flares, black opal

1

B6 688 0806

Fender flares, tansanite blue

1

B6 688 0807

Fender flares, jaspis blue

1

B6 688 0808

Fender flares, desert silver

1

B6 688 0809

Fender flares, andradite green

1

B6 688 0816

Adapter kit for fender flares, primed

1

B6 688 0817

Adapter kit for fender flares, black

1

B6 688 0818

Adapter kit for fender flares, brilliant silver

1

az8830p0007gh

Retrofit fender flares

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B6 688 0819

Adapter kit for fender flares, bordeaux red

1

B6 688 0820

Adapter kit for fender flares, alabaster white

1

B6 688 0821

Adapter kit for fender flares, black opal

1

B6 688 0822

Adapter kit for fender flares, tansanite blue

1

B6 688 0823

Adapter kit for fender flares, jaspis blue

1

B6 688 0824

Adapter kit for fender flares, desert silver

1

B6 688 0825

Adapter kit for fender flares, andradite green

1

az8830p0007gh

Retrofit fender flares

Page 3 of 3

AZ91.20-P-0001A

Retrofitting anchor rings for child seat restraint attachments

14.11.00

MODEL 

163.113 /136 /154 /172 /174

P91.20-2039-06

2

Anchor mounting plate

3

Long spacer

4

Short spacer

5

Trim plate

6

Anchor ring

7

Long bolt

8

Short bolt

9

Trim cover

P91.20-2040-01

1

Template

12 Bolt location for 

mounting plate

13 Rivet locations for 

mounting plate

Hole in carpet, 
Ø=57 mm

10

Center hole for 
anchor ring, Ø=9.5 
mm

11

Hole for rivet, Ø=4 
mm

P91.20-2038-01

 

Removing

1

Remove compact spare tire

 See Owner's Manual.

2

Fold 3rd row seats to storage position

 Only with code (847). See Owner's Manual.

3

Remove footwell covers

 See Owner's Manual.

4

Remove cargo anchor rings

Modifying

5

Place template (1) on top of load 
compartment floor covering and secure with 
cargo anchor bolts (arrows)

 Turn template over for opposite side.

 Template

*163589066300

6

Mark floor covering through center of bolt 
location (12) for anchor mounting plate (2)

 Only for those positions at which anchor 

rings will be installed.

7

Remove template (1)

8

Remove load compartment floor covering

f

 

AR68.20-P-4810GH

9

Place floor covering faceup on suitable surface

10

Using hole saw, create Ø=57 mm hole for 
anchor ring assembly

 

Only for those positions at which anchor 

rings will be installed. Secure floor covering 
appropriately to ensure hole is cut cleanly.

 Use mark as a guide for center of hole.

11

Lower rear axle carrier

 Only Model 163.174 for installation of 2nd 

row center anchor ring.

f

 

AR35.10-P-0020-01GH

12

Place template (1) on floor pan and secure 
with cargo anchor bolts

Copyright DaimlerChrysler AG  14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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