Mercedes-Benz ML320. Service manual - part 466

 

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Mercedes-Benz ML320. Service manual - part 466

 

 

 Engine mounts, engine supports 

 Engine lubrication 

Fig. 111: Identifying External Torx Set (001 589 76 09 00)

Number

Designation

965/967/968/ 
969/980/981/ 
982/984/986/ 
992/995

BA01.45-P-1002-
01B

Self-tapping screw 
of oil pan to oil pan

Thread not pre-
tapped

Nm 14

Thread pre-tapped

Nm 10

BA01.45-P-1003-
01B

Oil drain screw to 
oil pan

M14

Nm 30

Number

Designation

Engine 
112.942/970 
113.942/965/981 
in model 
163.154/157/17 
2/174/17 5

BA22.10-P-1001-01L

Bolt, front engine mounts 
to front axle carrier

Nm 35

Number

Designation

Engine 
113.944/980/981 
/984/986/991

Engine 
113.963/ 
963/965

BF18.00-P-
1001-01H

Engine oil

Filling capacity 
with oil filter

Liters 7.5

7.5

Filling capacity 
without oil filter

Liters -

7.0

Specifications 
for Operating 
Fluids

Sheet BB00.40-P-

0229-01A 

BB00.40-P-
0229-01A
 

Sheet BB00.40-P-

0229-03A 

BB00.40-P-
0229-03A
 

Sheet BB00.40-P-

0229-05A 

BB00.40-P-
0229-05A
 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

Workshop equipment 

Repair materials 

TEST & ADJUSTMENT VALUES 

CYLINDER HEAD/CYLINDER HEAD BOLTS - BE01.30-P-1000-04B 

Engines 103, 104, 111, 112, 113, 119, 120, 137, 155, 156, 271, 272, 273, 275, 285  

Cylinder head/cylinder head bolts 

WE58.40-Z-1007-11A

Engine lifting fixture

Number

Designation

Order number

BR00.45-Z-1013-01A

Sealant

A 003 989 98 20

Number

Designation

Engine 103

Engine 104

BE01.30-P-1001-
04B

Cylinder head 
bolt

Thread diameter

M 12

12

Length (L) when 
new

mm 105

160

Length (L)

mm < or = 108.4

< or = 162.7

See picture

-

-

BE01.30-P-1002-
04B

Cylinder head

Overall height "H" 
mm

mm 89.9 to 90.0

135.9 to 136.0

Height

mm > or = 89.5

> or = 135.5

See picture

-

-

BE01.30-P-1003-
04B

Cylinder head

permissible 
difference of 
flatness of contact 
surface in 
longitudinal 
direction

mm -

-

permissible 
difference of 
flatness of contact 
surface in 
transverse 
direction

mm -

-

Peak-to-valley 
height

µM -

-

BE01.30-P-1004-
04B

Cylinder head 
when new

Reference 
dimension "H1"

mm -

-

Reference 
dimension "H2"

mm -

-

BE01.30-P-1005-
04B

Cylinder head 
after necessary 

Reference 
dimension "H1"

mm -

-

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

Cylinder head/cylinder head bolts 

stock removal

Reference 
dimension "H2"

mm -

-

Number

Designation

Engine 
111

Engine 
112.910/911/ 
912/913/914/ 
915/916/917/ 
920/921/922/ 
923/940/941/ 
942/943/944/ 
945/946/947/ 
949/951/953/ 
954/955/960/ 
961/970/972/ 
973/975/976

BE01.30-P-
1001-04B

Cylinder head 
bolt

Thread diameter

M 12

11

Length (L) when 
new

mm 102

141.5

Length (L)

mm < or = 105

< or = 144.5

See picture

AR01.30-P-
5800-03HA

AR01.30-P-5800-
03B

BE01.30-P-
1002-04B

Cylinder head

Overall height 
"H" mm

mm 135.9 to 136.0

106.2 to 106.3

Height

mm > or = 135.5

-

See picture

AR01.30-P-
7162A

-

BE01.30-P-
1003-04B

Cylinder head

permissible 
difference of 
flatness of contact 
surface in 
longitudinal 
direction

mm 0.08

0.1

permissible 
difference of 
flatness of contact 
surface in 
transverse 
direction

mm 0

0.1

Peak-to-valley 
height

µM 3/10

10

BE01.30-P-
1004-04B

Cylinder head 
when new

Reference 
dimension "H1"

mm -

-

Reference 
dimension "H2"

mm -

-

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

Cylinder head/cylinder head bolts 

BE01.30-P-
1005-04B

Cylinder head 
after necessary 
stock removal

Reference 
dimension "H1"

mm -

-

Reference 
dimension "H2"

mm -

-

Number

Designation

Engines 
113.940/941/ 
942/943/944/ 
945/946/948/ 
960/961/962/ 
963/964/965/ 
966/967/968/ 
969/971/980/ 
981/982/984/ 
986/987/988/ 
990/991/992/ 
993/995

Engine 
113.989

BE01.30-P-
1001-04B

Cylinder head 
bolt

Thread diameter

M 11

11

Length (L) when 
new

mm 141.5

141.5

Length (L)

mm < or = 144.5

< or = 144.5

See picture

AR01.30-P-5800-
03B

AR01.30-P-
5800-03B

BE01.30-P-
1002-04B

Cylinder head

Overall height 
"H" mm

mm -

-

Height

mm -

-

See picture

-

-

BE01.30-P-
1003-04B

Cylinder head

permissible 
difference of 
flatness of contact 
surface in 
longitudinal 
direction

mm -

-

permissible 
difference of 
flatness of contact 
surface in 
transverse 
direction

mm -

-

Peak-to-valley 
height

µM -

-

BE01.30-P-
1004-04B

Cylinder head 
when new

Reference 
dimension "H1"

mm -

-

Reference mm -

-

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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