Mercedes-Benz ML320. Service manual - part 446

 Starter 

 Engine mounts, engine supports 

 Torque converter 

 Housing 

 Power steering pump 

 Refrigerant compressor 

BA14.10-P-
1002-01B

exhaust manifold/front 
exhaust pipes

Nm 20

20

Number

Designation

Engine 112 except 112.951, 113.94/96/98

BA15.30-P-1003-01A Bolt connecting starter to crankcase Nm 42

Number

Designation

Engine 112.942/970 113.942/965/981 in model 
163.154/157/17 2/174/175

BA22.10-P-
1001-01L

Bolt, front engine mounts to 
front axle carrier

Nm 35

Number

Designation

Transmission 
722.6 except 
722.648

BA27.20-P-
1002-01C

Bolt, torque 
converter to 
drive plate

Straight threaded connection

Nm

42

Helical cut

Stage 1

Nm

4

Stage 2

Nm

30

Stage 3

Angle °

90

Number

Designation

Transmission 722.660/661/66 
2/663/666/674

BA27.40-P-1008-
01A

Bolt, automatic transmission to 
engine

M10X40 Nm 40
M10X90 Nm 40
M12

Nm -

Number

Designation

Model 
163.136

Model 163.128/154/157/ 
172/174/175

BA46.30-P-
1002-01A

Return line to power steering pump

Nm 2

2

BA46.30-P-
1003-01A

High-pressure expansion hose to 
power steering pump

M14x1.5 Nm -

-

M16x1.5 Nm 45

45

Number

Designation

Engine 111.977, 112.942, 112.970, 
113.942/965/981 in model 163

BA83.55-P-1001-
01A

Bolt, refrigerant compressor 
to bracket

Nm 20

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

 Engine lubrication 

 Engine lubrication 

Fig. 48: Identifying Torx Bit Set (000 589 01 10 00) 

Fig. 49: Identifying External Torx Set (001 589 76 09 00)

Number

Designation

Engine 112 except 
112.916/953/975

Engines 
113.940/941/ 
942/943/960/ 
961/962/969/ 982

Engine 
113.944/980/98 
1/984/986/991

BF18.00-
P-1001-
01H

Engine 
oil

Filling capacity 
with oil filter

Liters 8.0

8.0

7.5

Filling capacity 
without oil filter

Liters 7.5

-

-

Specifications for 
Operating Fluids

Sheet

BB00.40-P-0229-
01A 

BB00.40-P-0229-
01A 

BB00.40-P-0229-
01A 

Sheet

BB00.40-P-0229-
03A 

BB00.40-P-0229-
03A 

BB00.40-P-0229-
03A 

Sheet

BB00.40-P-0229-
05A 

BB00.40-P-0229-
05A 

BB00.40-P-0229-
05A 

Number

Designation

Engine 113.963/965/968

BF18.00-P-1001-01H Engine oil

Filling capacity with oil filter

Liters 7.5

Filling capacity without oil filter

Liters 7.0

Specifications for Operating Fluids

Sheet BB00.40-P-0229-01A 
Sheet BB00.40-P-0229-03A 
Sheet BB00.40-P-0229-05A 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

Fig. 50: Identifying Hand Pump (112 589 00 72 00) 

Fig. 51: Identifying Set Of Stop Plugs (129 589 00 91 00) 

Fig. 52: Identifying Pressure Hose (119 589 04 63 00) 

Commercially available tools 

Workshop equipment 

ENSURE GASKET OF CYLINDER HEAD COVER IS CORRECTLY INSTALLED - AR01.20-P-5014-01B 

1. Inspect gasket (arrows) of cylinder head cover to ensure it is correctly located in the sealing groove of the 

Number

Designation

WH58.30-Z-1001-06A

6 mm socket hexagon on flexible shaft for hose clamps with worm drive

WH58.30-Z-1002-06A

7 mm socket hexagon on flexible shaft for hose clamps with worm drive

WE58.40-Z-1012-11A

Load regulator (engine hoist), self-locking

WE58.40-Z-1020-11A

Removal fixture for engine

WE58.40-Z-1036-11A

Transmission support

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

cylinder head cover, particularly at the rear of the cylinder head. 

Fig. 53: Locating Cylinder Head Cover Gasket 

REMOVE/INSTALL CYLINDER HEAD COVER - AR01.20-P-5014B 

ENGINE 112  

Air filter positioned at vehicle side.  

ENGINE 113  

Air filter positioned at vehicle side.  

Shown on engine 112  

Fig. 54: Identifying Cylinder Head Cover Remove/Install Component - Shown On Engine 112

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me