Lexus ES300 (2002 year). Service manual - part 271

020YW-01

02-58

-

PREPARATION

CRUISE CONTROL

101

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

CRUISE CONTROL

PREPARATION

SST

09950-50013

Puller C Set

CRUISE CONTROL MAIN SWITCH

ASSY

(09951-05010)

Hanger 150

CRUISE CONTROL MAIN SWITCH

ASSY

(09952-05010)

Slide Arm

CRUISE CONTROL MAIN SWITCH

ASSY

(09953-05020)

Center Bolt 150

CRUISE CONTROL MAIN SWITCH

ASSY

(09954-05021)

Claw No.2

CRUISE CONTROL MAIN SWITCH

ASSY

Equipment

Torque wrench

0109O-01

N17080

Filler Cap

Float

Reservoir Tank

 Grommet

Clip

Slotted Spring Pin

: Specified torque

 Non-reusable part

Cylinder

Piston

Push Rod

Washer

Snap Ring

Boot

 Gasket

Lock Nut

Clevis Pin

Clevis

N·m (kgf·cm, ft·lbf)

12 (120, 9)

15 (155, 11)

-

INTRODUCTION

HOW TO USE THIS MANUAL

01-1

1

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

HOW TO USE THIS MANUAL

GENERAL INFORMATION

1.

GENERAL DESCRIPTION

(a)

This manual is made in accordance with SAE J2008.

(b)

Generally, repair operations can be separated in the following 3 main processes:
1. Diagnosis
2. Removing and Installing, Replacing, Disassembling, Installing and Checking, Adjusting
3. Final Inspection

(c)

This manual explains the 1st process of ”Diagnosis” (placed in the ”Diagnostics” section), the 2nd

 

pro-

cess of ”Removing and Installing, Replacing, Disassembling, Installing and Checking, Adjusting”, but
the 3rd process of ”Final Inspection” is omitted.

(d)

The following essential operations are not written in this manual. However, these operations must be
done in the practical situation.
(1)

Operation with a jack or lift

(2)

Cleaning of a removed part when necessary

(3)

Visual check

2.

INDEX

(a)

An alphabetical INDEX is provided as a section on the end of the book to guide you to the item to be
repaired.

3.

PREPARATION

(a)

Use of special service tools (SST) and special service materials (SSM) may be required, depending
on the repairing condition. Be sure to use SST and SSM when they are required and follow the working
procedure properly. A list of SST and SSM is in the Preparation section of this manual.

4.

REPAIR PROCEDURES

(a)

Component drawing is placed under the title when necessary.

(b)

Illustrations are placed as ”disassembled parts drawing” so that it enables you to understand the fitting
condition of the components.

(c)

Non-reusable  parts, grease applied parts, precoated parts and tightening torque are specified in the
components drawing.
Example:

Illustration:

what to do and where

Component part No.

Detailed test: how to perform task

Task heading: what to do

Set part No

Illustration:

what to do and where

Component part No.

Task heading: what to do

Set part No.

D26745

01-2

-

INTRODUCTION

HOW TO USE THIS MANUAL

2

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

(d)

Tightening torque, oil applying position, and non-reusable parts are described as important points in
the procedure.

NOTICE:
There are cases where such information can only be indicated by an illustration. In that case, all the
information such as torque, oil, etc. are described in the illustration.
(e)

Installing procedure of operation items is performed in the reverse order of the removal, and only the
important points are described.

(f)

Only items with points are described in the procedure, and the operational portion and content are
placed using an illustration. In the explanations, details of the operational method, standard value and
notice are placed.

(g)

There may be a case where the illustrations of the similar models are used. In that case the details
may be different from the actual vehicle.

(h)

The procedures are presented in a step-by-step format:
(1)

The illustration shows what to do and where to do it.

(2)

The task heading tells what to do.

(3)

The detailed text tells how to perform the task and gives other information such as specifications
and warnings.

Example:

HINT:
This format provides an experienced technician with a FAST TRACK to the necessary information. The task
heading can be read at a glance when necessary, and the text below provides detailed information. Impor-
tant specifications and warnings always stand out in bold type.

5.

SERVICE SPECIFICATIONS

(a)

Specifications are presented in bold type throughout the manual. You never have to leave the proce-
dure to look up your specifications. The specifications are also found in the Service Specifications sec-
tion for a quick reference.

6.

TERMS DEFINITION

CAUTION

Indicate the possibility of injury to you or other people.

NOTICE

Indicate the possibility of damage to the components being repaired.

HINT

Provide additional information to help you to perform the repair efficiently.

-

INTRODUCTION

HOW TO USE THIS MANUAL

01-3

3

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

7.

SI UNIT

(a)

The UNITS given in this manual are primarily expressed according to the SI UNIT (International Sys-
tem of Unit), and alternately expressed in the metric system and in the English System.
Example:
Torque:

 

30 N

⋅

m (310 kgf

⋅

cm, 22 ft

⋅

lbf)