Lexus ES300 (2002 year). Service manual - part 246

030H3-01

-

SERVICE SPECIFICATIONS

COOLING

03-19

120

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

TORQUE SPECIFICATION

Part Tightened

N

⋅

m

kgf

⋅

cm

ft

⋅

lbf

Water pump assy x Cylinder block

8

82

71 in.

⋅

lbf

Idler sub-assy No.2 x Cylinder block

43

438

32

Transverse engine engine mounting bracket x Cylinder block

28

286

21

Generator bracket No.2 x Cylinder block

28

286

21

Front wheel

103

1051

76

Water inlet x Cylinder block

8

82

71 in.

⋅

lbf

Water inlet pipe x Water inlet

20

204

15

Fan assy, w/ motor x Radiator assy

5.0

51

44 in.

⋅

lbf

Radiator support upper x body

14

142

10

030H4-01

03-20

-

SERVICE SPECIFICATIONS

LUBRICATION

121

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

LUBRICATION

SERVICE DATA

Oil pressure

at idle speed

at 3,000 rpm

29 kPa (0.3 kgf

⋅

cm

2

, 4.3 psi) or more

294 - 539 kPa (3.0 - 5.5 kgf

⋅

cm

2

, 43 - 78 psi)

Oil pump
Side clearance

Standard

Maximum

Tip clearance

Standard

Maximum

Body clearance

Standard

Maximum

0.03 - 0.09 mm (0.0012 - 0.0035 in.)
0.15 mm (0.0059 in.)
0.11 - 0.24 mm (0.0043 - 0.0094 in.)
0.35 mm (0.0138 in.)
0.125 - 0.162 mm (0.0050 - 0.0064 in.)
0.30 mm (0.0118 in.)

Engine oil
Oil capacity

Drain and refill w/ oil filter change

Drain and refill w/o oil filter change

Dry fill

4.7 liters (5.0 US qts, 4.1 lmp. qts)
4.5 liters (4.8 US qts, 4.0 lmp. qts)
5.5 liters (5.8 US qts, 4.8 lmp. qts)

030H5-01

-

SERVICE SPECIFICATIONS

LUBRICATION

03-21

122

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

TORQUE SPECIFICATION

Part Tightened

N

⋅

m

kgf

⋅

cm

ft

⋅

lbf

Oil pressure switch x Cylinder block

15

152

11

Oil pump rotor set x Oil pump assembly

10

105

8

Oil pump relief valve x Oil pump assembly

24

245

18

Drain plug x Oil pump sub-assembly No.2

45

459

33

Oil pump assembly x Cylinder block

10 mm head

(See page 

17-3

)

12 mm head
14 mm head

8

20
43

82

199
439

71 in.

⋅

lbf

14
32

Crank position sensor x Oil pump assembly

8

82

71 in.

⋅

lbf

Oil pan sub-assembly x Cylinder block

10 mm head

(See page 

17-3

)

12 mm head

8

20

82

199

71 in.

⋅

lbf

14

Oil strainer x Main bearing cap

8

82

71 in.

⋅

lbf

Oil pan sub-assembly No.2 x Oil pan sub-assembly No.1

8

82

71 in.

⋅

lbf

Transverse engine engine mounting bracket x Cylinder block

Bolt A

(See page 

17-3

)

Nut B

54
54

550
550

40
40

Transverse engine engine mounting bracket x PS pump bracket

43

439

32

Engine mounting insulator RH x Engine mounting bracket

95

969

70

Engine mounting insulator RH x Front frame

87

887

64

Engine mounting insulator FR x Cylinder block

87

887

64

Engine mounting insulator FR x Front frame

52

531

38

Oil level gage guide x Cylinder block

8

82

71 in.

⋅

lbf

Compressor mounting bracket No.1 x Cylinder block

25

250

18

Generator bracket No.2 x Transverse engine engine mounting bracket

28

286

21

Timing belt idler sub-assembly No.1 x Cylinder block

34

347

25

Compressor and magnetic clutch x Compressor mounting bracket

25

250

18

Front suspension upper brace center x Body

80

816

59

Front wheel

103

1051

76

030H6-01

03-22

-

SERVICE SPECIFICATIONS

IGNITION

123

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

IGNITION

SERVICE DATA

Spark plug
Recommended spark plug

DENSO

NGK

Electrode gap

Standard

Maximum

SK20R11
IFR6A11
1.0 - 1.1mm (0.039 - 0.043 in.)
1.2 mm (0.047 in.)

Camshaft position sensor (RH Cylinder)
Resistance

at cold

at hot

835 - 1400 

Ω

1,060 - 1645 

Ω

Crank position sensor
Resistance

at cold

at hot

1,630 - 2740 

Ω

2,065 - 3225 

Ω