Lexus ES300 (1997 year). Service manual - part 67

INTRODUCTION

STANDARD BOLT TORQUE SPECIFICATIONS

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IN-13

STANDARD BOLT TORQUE SPECIFICATIONS

IN008-02

INTRODUCTION

STANDARD BOLT TORQUE SPECIFICATIONS

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IN-14

AUTOMATIC TRANSAXLE

SERVICE SPECIFICATIONS

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AUTOMATIC TRANSAXLE

SERVICE SPECIFICATIONS

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AX-15

SERVICE SPECIFICATIONS

SERVICE DATE

Second Coast Brake

Piston stroke

2.0 - 3.5 mm

0.079 - 0.138 in.

Piston rod length

95.2 mm

3.748 in.

96.3 mm

3.791 in.

Oil Pump

Body clearance

STD

0.07 - 0.15 mm

0.0028 - 0.0059 in.

Maximum

0.30 mm

0.0118 in.

Tip clearance

STD

0.11 - 0.14 mm

0.0043 - 0.0055 in.

Maximum

0.30 mm

0.0118 in.

Side clearance

STD

0.02 - 0.05 mm

0.0008 - 0.0020 in.

Maximum

0.10 mm

0.0039 in.

Pump body bushing inside diameter

Maximum

38.18 mm

1.5031 in.

Stator shaft bushing inside diameter

Front side

Maximum

21.57 mm

0.8492 in.

Rear side

Maximum

27.07 mm

1.0657 in.

Direct Clutch

Piston stroke

0.91 - 1.35 mm

0.0358 - 0.0531 in.

Drum bushing inside diameter

48.27 mm

1.9004 in.

Flange thickness

2.70 mm

0.1063 in.

3.00 mm

0.1181 in.

Forward Clutch

Piston stroke

1.79 - 2.21 mm

0.0704 - 0.0870 in.

Flange thickness

2.30 mm

0.0906 in.

2.70 mm

0.1063 in.

Front Planetary Gear

Sun gear bushing inside diameter

Maximum

22.59 mm

0.8894 in.

Ring gear flange bushing inside diameter

Maximum

30.08 mm

1.1842 in.

Planetary pinion gear thrust clearance

Maximum

0.61 mm

0.024 in.

Rear Planetary Gear

Planetary pinion gear thrust clearance

Maximum

0.61 mm

0.024 in.

First and Reverse Brake

Pack clearance

1.92 - 2.68 mm

0.0756 - 0.1055 in.

Overdrive Unit

Piston stroke

1.75 - 2.49 mm

0.0689 - 0.0980 in.

Direct clutch bushing inside diameter

Maximum

22.13 mm

0.8713 in.

Planetary pinion gear thrust clearance

STD

Maximum

0.16 - 0.56 mm

0.0063 - 0.0220 in.

                

0.61 mm

0.024 in.

AX0H1-06

AUTOMATIC TRANSAXLE

SERVICE SPECIFICATIONS

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AX-16

Valve Body Spring

Spring

Free length / Coil outer diameter

mm (in.)

Total No. of coils / Color

Upper valve body

  Low coast modulator valve

20.2 (0.795) / 7.9 (0.311)

11.9 / Purple

  B

1

 orifice control valve

24.8 (0.976) / 6.4 (0.252)

12.0 / White

  Down-shift plug

15.0 (0.591) / 11.0 (0.433)

7.0 / None

  Throttle valve

31.5 (1.240) / 7.0 (0.276)

11.4 / Green

  Lock-up relay valve

26.8 (1.055) / 10.2 (0.402)

10.8 / Yellow

Lower valve body

  2-3 shift valve

28.0 (1.102) / 9.4 (0.370)

10.3 / None

  Second coast modulator valve

20.2 (0.795) / 7.9 (0.311)

11.9 / Purple

  Accumulator control vavle

25.1 (0.988) / 8.6 (0.339)

8.0 / Red

  Secondary regulator valve

46.9 (1.846) / 5.9 (0.232)

21.8 / None

  Second lock valve

20.7 (0.815) / 7.4 (0.291)

9.5 / None

  Reverse control valve

38.1 (1.500) / 6.5 (0.256)

19.0 / White/Purple

  1-2 shift valve

29.2 (1.150) / 8.9 (0.350)

12.0 / Light Green

  3-4 shift valve

28.0 (1.102) / 7.6 (0.299)

10.3 / None

  Primary regulator valve

36.6 (1.441) / 16.1 (0.634)

6.3 / None

  Cut-back valve

21.8 (0.858) / 6.0 (0.236)

13.5 / None

  Solenoid modulator valve

30.2 (1.189) / 5.6 (0.220)

15.3 / Purple/Pink

Valve Body Key

Key

Height

mm (in.)

Width

mm (in.)

Thickness

mm (in.)

Upper valve body

  B

1

 orifice control valve

8.9 (0.350)

5.0 (0.197)

3.2 (0.126)

  Low coast modulator valve

8.5 (0.335)

5.0 (0.197)

3.2 (0.126)

Lower valve body

  Accumulator control valve

8.5 (0.335)

5.0 (0.197)

3.2 (0.126)

  Secondary regulator valve

11.0 (0.433)

5.0 (0.197)

3.2 (0.126)

  1-2 shift valve

8.5 (0.335)

5.0 (0.197)

3.2 (0.126)

  2-3 shift valve

8.5 (0.335)

5.0 (0.197)

3.2 (0.126)

  3-4 shift valve

6.5 (0.256)

5.0 (0.197)

3.2 (0.126)

  Second lock valve

9.2 (0.362)

5.0 (0.197)

3.2 (0.126)

  Second coast modulator valve

8.0 (0.315)

5.0 (0.197)

3.2 (0.126)

  Reverse control valve

8.5 (0.335)

5.0 (0.197)

3.2 (0.126)

  Cut-back valve

9.2 (0.362)

5.0 (0.197)

3.2 (0.126)

  Solenoid modulator valve

8.5 (0.335)

5.0 (0.197)

3.2 (0.126)

  Lock-up control valve

9.2 (0.315)

5.0 (0.197)

3.2 (0.126)