Jaguar 5HP24 transmission. Service manual - part 25

Insert cup spring 74.020.
Use assembly bracket 5x46 001 502 to
press the cup spring down in the mandrel
press and secure it with the split stop-
ring 74.030.

Turn over cylinder DE by 180°. Put two
O-rings (73.010/152 and 73.010/154) on
piston D 73.010/150 and press it into the
cylinder.

Insert cup spring D 73.010/160.
Using assembly bracket 5x46 001 501,
press down cup spring D in the mandrel
press and secure it with snap ring
73.101/170 (flat side upwards).

3.3/6

97113

97114

97115

Insert the complete clutch pack D, begin-
ning with spring clutch disc 73.010/180.
This is followed by outer clutch disc
73.010/190 and lined clutch disc
73.010/200. 
Secure top outer clutch disc 73.010/210
with snap ring 73.010/220.

Important!
Making adjustments: see Chapter 1.4.2

Turnover cylinder DE and insert com-
plete clutch pack E beginning with outer
disc 74.050 followed alternately by
clutch lined disc 74.060 and outer disc.
Secure top outer disc 74.070 with snap
ring 74.090.

Important!
Making adjustments: see Chapter 1.4.3

Lubricate axial needle roller bearing
32.340/120 with petroleum jelly and
attach it to the cylinder ridge 73.010/110
(on the brake E side).

3.3/7

97231

97232

97233

Put brakes (E and D) on the planetary
drive, turning it backwards and forwards
until the clutch pack engages fully with
the splines. Control dimension: shaft
(planet spider) to bushing (cylinder DE)
approx. 61.5 mm. 

3.3/8

97234

3.3.3

Assembly of clutch C

Mount new O-rings (75.010/130 and
75.010/140) on piston C 75.010/120.
Press the piston into cylinder C 75.010/110.

3.3/9

97235

5 HP 24

/130

/150

/160

/210

/140

/110

/120

/190

/180

/170

/200

/110 

/120 

/130 

75.140 

75.010 

31.090

31.050