Jaguar XJ (X350). Service manual - part 168

Diagnosis and testing

Front Disc Brake

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Removal and installation

Brake Caliper - Vehicles With: Standard
Brakes, VIN Range: G00442->G45703
(70.55.02)

Special Service Tools

Brake pedal hold-down tool

JDS 9013

Removal

1 . Remove the brake pads.

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CAUTION: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with

the eyes. Wash hands thoroughly after handling, as prolonged contact may cause irritation

and dermatitis. If brake fluid contacts the eyes, flush the eyes with cold water or eyewash

solution and seek medical attention. If taken internally do not induce vomiting, seek

immediate medical attention. Failure to follow these instructions may result in personal

injury.

CAUTION: If brake fluid comes into contact with the paintwork, the affected area

must be immediately washed down with cold water.

CAUTION: The brake caliper must be supported at all times.

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CAUTION: Cap the brake hose to prevent loss of fluid and dirt ingress.

NOTE:

To prevent the loss of brake fluid, apply the brake pedal hold-down tool and adjust to

hold the brake pedal down 40 mm (1.6 in).

Detach the brake hose.

Remove and discard the sealing washers.

3 . Remove the brake caliper.

Remove and discard the brake caliper upper retaining bolt.

Installation

CAUTION: If brake fluid comes into contact with the paintwork, the affected area

must be immediately washed down with cold water.

Install the brake caliper.

Install a new brake caliper upper retaining bolt.

Tighten to 34 Nm.

2 . Attach the brake hose.

Install new sealing washers.

Tighten to 35 Nm.

3 . Remove the brake pedal hold-down tool.

4 . Install the brake pads.

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5 . Bleed the brake system.

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