Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual - part 1019

SEATS 8G–19

E10R200011

SECURITY AND LOCKS

8H–1

TROOPER

BODY AND ACCESSORIES

SECURITY AND LOCKS

CONTENTS

Service Precaution

8H–2

. . . . . . . . . . . . . . . . . . . . . . 

Front Door Lock Assembly

8H–2

. . . . . . . . . . . . . . . 

Front Door Lock Assembly and Associated
 Parts

8H–2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

8H–3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8H–3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Front Outside Handle and Door Lock Cylinder

8H–4

Front Outside Handle, Door Lock Cylinder
 and Associated Parts

8H–4

. . . . . . . . . . . . . . . . . . 

Removal

8H–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8H–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Rear Door Lock Assembly

8H–7

. . . . . . . . . . . . . . . . 

Rear Door Lock Assembly and Associated
 Parts

8H–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

8H–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8H–8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Rear Outside Handle

8H–9

. . . . . . . . . . . . . . . . . . . . 

Rear Outside Handle and Associated Parts

8H–9

Removal

8H–9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8H–10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Rear Door Inside Lock Knob Link

8H–10

. . . . . . . . . . 

Removal

8H–10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8H–10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Door Inside Lock Knob

8H–11

. . . . . . . . . . . . . . . . . . . 

Removal

8H–11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8H–11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Door Inside Handle

8H–11

. . . . . . . . . . . . . . . . . . . . . . 

Removal and Installation

8H–11

. . . . . . . . . . . . . . . 

Tailgate Lock Assembly (LH)

8H–12

. . . . . . . . . . . . . . 

Tailgate Lock Assembly (LH) and
 Associated Parts

8H–12

. . . . . . . . . . . . . . . . . . . . . . 

Removal

8H–12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8H–13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Tailgate Lock Assembly (RH)

8H–14

. . . . . . . . . . . . . 

Tailgate Lock Assembly (RH) and
 Associated Parts

8H–14

. . . . . . . . . . . . . . . . . . . . . . 

Removal

8H–14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8H–15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Tailgate Inside Lock Knob

8H–15

. . . . . . . . . . . . . . . . 

Removal

8H–15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8H–15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Tailgate Outside Handle and/or Tailgate
 Lock Cylinder

8H–16

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Tailgate Outside Handle and/or Tailgate
 Lock Cylinder and Associated Parts

8H–16

. . . . . 

Removal

8H–16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8H–17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Key

8H–18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Key Coding

8H–18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Key Styles

8H–18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Power Door Lock System

8H–19

. . . . . . . . . . . . . . . . 

General Description

8H–19

. . . . . . . . . . . . . . . . . . . . . 

Front Door Lock Actuator Removal

8H–19

. . . . . . 

Front Door Lock Actuator Installation

8H–19

. . . . . 

Rear Door Lock Actuator Removal

8H–19

. . . . . . . 

Rear Door Lock Actuator Installation

8H–20

. . . . . 

Tailgate Lock Actuator Removal

8H–20

. . . . . . . . . 

Tailgate Lock Actuator Installation

8H–20

. . . . . . . 

Anti-theft System

8H–21

. . . . . . . . . . . . . . . . . . . . . . . . 

General Description

8H–21

. . . . . . . . . . . . . . . . . . . . . 

Anti-theft & Keyless Entry Control Unit
 Removal

8H–21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Anti-theft & Keyless Entry Control Unit
 Installation

8H–21

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Anti-theft Indicator Removal

8H–21

. . . . . . . . . . . . . 

Anti-theft Indicator Installation

8H–22

. . . . . . . . . . . 

Anti-theft Horn Removal

8H–22

. . . . . . . . . . . . . . . . 

Anti-Theft Horn Installation

8H–22

. . . . . . . . . . . . . . 

Engine Hood Switch Removal

8H–22

. . . . . . . . . . . 

Engine Hood Switch Installation

8H–22

. . . . . . . . . 

Keyless Entry System

8H–23

. . . . . . . . . . . . . . . . . . . . 

ID Code Registration

8H–23

. . . . . . . . . . . . . . . . . . . 

Anti–theft & Keyless Entry Control
 Unit/Transmitter Replacement

8H–25

. . . . . . . . . . 

Main Data and Specifications

8H–26

. . . . . . . . . . . . . 

SECTION

8H–2

SECURITY AND LOCKS

Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.

CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

Front Door Lock Assembly

Front Door Lock Assembly and Associated Parts

632RS003

Legend

(1) Door Trim Panel
(2) Waterproof Sheet
(3) To Outside Handle

(4) Rear Guide Rail
(5) Door Lock Assembly
(6) Door Lock Switch Connector (W/Power Door

Lock)

SECURITY AND LOCKS

8H–3

Removal

1. Disconnect the battery ground cable.
2. Remove the door trim panel.
3. Remove the waterproof sheet.

D

Refer to the Front Window Regulator, Glass And
Glass Run in Body Structure section.

4. Raise the glass up to the uppermost position, and

then remove the rear guide rail.

5. Disconnect the door lock switch connector (w/power

door lock) and locking links (arrow marks positions),
then remove the door lock assembly fixing screws
and door lock assembly.

632RS004

Legend

(1) To Inside Lock Knob
(2) Door Lock Assembly
(3) To Actuator
(4) Door Lock Switch Connector
(5) To Inside Handle
(6) Outside Handle

Installation

To install, follow the removal steps in the reverse order,
noting the following points.

1. Apply chassis grease to the lock assembly and striker

moving surface.

2. Tighten the door lock assembly fixing screws to the

specified torque.

Torque: 7 N·m (61 lb in)

3. Check that the door lock operates smoothly.