Isuzu engine C22NE / 22LE / 20LE. Service manual - part 126

ENGINE LUBRICATION  6G-7

Inspection and Repair

CAUTION: Make necessary correction or parts

replacement if wear, damage or any other
abnormal conditions are found through
inspection.

Reassembly

To install follows the disassembly steps in the reverse order.

Important
Sealer - Apply silicon into groove in oil pan lugs prior to fitment

of oil pan to block, remove excess sealer after oil pan
is bolted to block.

Torque

Bolts - Tighten bolts to the specified torque.
Torque : 15 N

m (1.5 kgf

m)

Engine oil - Refill engine oil to the oil pan.

(Lit)

Without filter change

4.40

With filter change

4.70

ENGINE SPEED CONTROL SYSTEM  6H-1

SECTION 6H

ENGINE SPEED CONTROL SYSTEM

CONTENTS

PAGE

Service Precaution ......................................................................................................... 6H- 2

Accelerator Pedal Control Cable ................................................................................... 6H- 2

Removal ...................................................................................................................... 6H- 2

Inspection ................................................................................................................... 6H- 2

Installation .................................................................................................................. 6H- 2

Accelerator Pedal ........................................................................................................... 6H- 3

Accelerator pedal and Associated Parts.................................................................. 6H- 3

Removal ...................................................................................................................... 6H- 3

Installation .................................................................................................................. 6H- 3

Adjustment ................................................................................................................. 6H- 3

INDEX

6H-2  ENGINE SPEED CONTROL SYSTEM

Service Precaution

CAUTION:
Always use the correct fastener in the proper location.
When you replace a fastener, use ONLY the exact part
number for that application. ISUZU will call out those
fasteners that require a replacement after removal. ISUZU
will also call out the fasteners that require thread lockers
or thread sealant. UNLESS OTHERWISE SPECIFIED, do
not use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or fastener
joint interfaces. Generally, such coatings adversely affect
the fastener torque and the joint clamping force, and may
damage the fastener. When you install fasteners, use the
correct tightening sequence and specifications. Following
these instructions can help you avoid damage to parts and
systems.

Accelerator Pedal Control Cable

Removal

1. Loosen the adjust nut on the cable bracket mounted.

2. Remove cable clip (3).

3. Disconnect accelerator pedal (AP) control cable (5). (on

throttle valve side)

4. Disconnect AP control cable (1). (on AP pedal (7) side)

5. Remove grommet (2).

6. Remove AP control cable (4).

Inspection

Check the following items, and replace the control cable if any
abnormality is found:

•

The control cable should move smoothly.

•

The control cable should not be bent or kinked.

•

The control cable should be free of damage and corrosion.

Installation

1. Install AP control cable (4).

2. Install grommet (2).

3. Connect AP control cable (1). (on AP (7) side)

4. Connect AP control cable (5). (on throttle valve side)

5. Install cable clip (3).

6. Install adjusting nut.

7. Confirm the free play of throttle valve control valve.

Free Play: 3 to 8 mm (0.117 to 0.312 in)

ENGINE SPEED CONTROL SYSTEM  6H-3

Accelerator Pedal

Accelerator Pedal and Associated Parts

Legend

1 Accelerator Pedal Control Cable
2 Accelerator Pedal Assembly

Removal

1. Accelerator pedal control cable (1).

2. Accelerator pedal assembly (2).

Installation

1. Accelerator pedal assembly (2).

2. Accelerator pedal control cable (1).

Adjustment

Manual Transmission:

•

Rotate counterclockwise to loosen the locked nut and screw

the stopper bolt in sufficiently.

•

Fully depress the pedal and hold it there by hand. Next,

rotate the stopper bolt until it hits the stopper of pedal

bracket. Then, lock the stopper bolt there.