Isuzu Trooper (2000 year). Service manual - part 7

0B–10

MAINTENANCE AND LUBRICATION

Oil Viscosity Chart for Manual Transmission and Transfer Case

B00RW002

Oil Viscosity Chart for Front Axle

B00RW003

0B–11

MAINTENANCE AND LUBRICATION

Oil Viscosty Chart for Rear Axle

B00RW004

Recommended Liquid Gasket

Type

Brand Name

Manufacturer

Remarks

RTV*
Silicon Base

Three Bond 1207B
Three Bond 1207C
Three Bond 1215
Three Bond 1280
Three Bond 1281

Three Bond
Three Bond
Three Bond
Three Bond
Three Bond

For Engine Repairs

For Axle Case Repairs. T/M
Repairs. T/M

Water Base

Three Bond 1141E

Three Bond

For Engine Repairs

Solvent

Three Bond 1104
Belco Bond 4
Belco Bond 401
Belco Bond 402

Three Bond
Isuzu
Isuzu
Isuzu

For Engine Repairs

Anaerobic

LOCTITE 515
LOCTITE 518
LOCTITE 17430

Loctite
Loctite
Loctite

All

* RTV: Room Temperature Vulcanizer

NOTE:

1. It is very important that the liquid gaskets listed above

or their exact equivalent be used on the vehicle.

2. Be careful to use the specified amount of liquid

gasket.
Follow the manufacturer’s instructions at all times.

3. Be absolutely sure to remove all lubricants and

moisture from the connecting surfaces before
applying the liquid gasket.
The connecting surfaces must be perfectly dry.

4. Do not apply LOCTITE 17430, LOCTITE 515 and

LOCTITE 518 between two metal surfaces having a
clearance of greater than 0.25 mm (0.01 in). Poor
adhesion will result.

0B–12

MAINTENANCE AND LUBRICATION

Recommended Thread Locking
Agents

LOCTITE Type

LOCTITE Color

LOCTITE 242

Blue

LOCTITE 262

Red

LOCTITE 271

Red

Application Steps

1. Completely remove all lubricant and moisture from

the bolts and the female-threaded surfaces of the
parts to be joined.
The surfaces must be perfectly dry.

2. Apply LOCTITE to the bolts.

F00RW014

3. Tighten the bolts to the specified torque.

After tightening, be sure to keep the bolts free from
vibration and torque for at least an hour until
LOCTITE hardens.

NOTE: When the application procedures are specified in
this manual, follow them.

0B–13

MAINTENANCE AND LUBRICATION

Maintenance Service Data

Service Data and Specifications

ENGINE

Valve clearance (cold)

Intake 0.28

±

0.05 mm (0.011 in)

Exhaust 0.3

±

0.05 mm (0.015 in)

Spark plug type

K16PR-P11/PK16PR11/RC10PYP4

Spark plug gap

1.05 mm (0.04 in)

CLUTCH

Clutch pedal free play

5-15 mm (0.197-0.591 in)

BRAKE

Brake pedal free play

6-10 mm (0.24-0.39 in)

Parking brake travel

6-7 notches

WHEEL ALIGNMENT

Toe-in

0

±

2 mm (0

±

0.08 in)

Camber

0

°

±

30’

Caster

2

°

 10’

±

45’

PROPELLER SHAFT

Flange torque

63 N

•

m (46 lb ft) (Except TOD model)

43 N

•

m (32 lb ft) (TOD model)

WHEEL AND TIRES

Wheel nut torque

118 N

•

m (87 lb ft)

Tire inflation pressure (Front)

210 kPa (30 psi)

* Tire inflation pressure (Rear)

240 kPa (35 psi)

* Unless otherwise specified on tire information label on the vehicle.

Approximate Capacities

Items

Metric Measure

U.S. Measure

Fuel tank

85 L

22.5 Gal.

* Crankcase

Oil Change with Filter

4.7 L

5.0 Qt

Oil Change without Filter

4.0 L

4.3 Qt

Coolant

M/T

8.5 L

9.0 Qt

A/T

8.8 L

9.3 Qt

Transmission

Manual

2.7 L

2.86 Qt

Automatic

8.6 L

9.1 Qt

Transfer

1.45 L

1.5 Qt

Transfer with TOD

1.9 L

2.0 Qt

Extention

0.185 L

0.195 Qt

Axle

Rear

3.0 L

3.2 Qt

Front (4WD vehicle only)

1.4 L

1.5 Qt

Shift on the fly system

0.12 L

0.13 Qt

Power steering

1.0 L

1.1 Qt

Air conditioning (R-134a)

0.6 Kg

1.32 Ibs

*Crankcase capacities shown are approximate refill capacities. After refill, recheck oil level.