Isuzu Rodeo UE. Service manual - part 525

CLUTCH

7C–23

Release Bearing

f

Visually check the release bearing for excessive play,
noise and breakage. If any of these conditions are
discovered, the release bearing must be replaced.

201RS011

f

When replacing the release bearing (4), replace both
the wedge collar (10) and wire ring (11) at the same
time.

201RS012

Legend

(2) Pressure Plate Assembly
(4) Release Bearing

(10) Wedge collar

(11) Wire Ring

Wedge Collar (10)

f

Visually check the surfaces of the wedge collar
making contact with the release bearing for excessive
wear and damage.

f

Replace exhibiting excessive wear or damage.

201RS013

Shift Fork

f

Visually check the surfaces of the shift fork making
contact with the release bearing for excessive wear
and damage.

f

Remove any minor stepping or abrasion from shift
fork with an oil stone.  Replace exhibiting excessive
wear or damage.

201RS014

7C–24

CLUTCH

Installation

1. Clean and lubricate with grease.
2. Use the installer J–26516–A and driver handle

J–8092 to install the crankshaft bearing (7).

015RS046

3. Install the fulcrum bridge (6) to the transmission case.

Tighten three fulcrum bridge bolts to the specified
torque.

Torque: 38 N·m (28 lb ft)

201RS026

4. Apply molybdenum disulfide type grease to the pin

hole inner circumferences and thrust surfaces.
Attach the shift fork (5) to the fulcrum bridge (6) and
insert the pin from below of the fulcrum bridge.  Install
the washer and snap pin.

201RS018

5. Apply molybdenum disulfide type grease to the areas

shown in the figure.

201RS015

CLUTCH

7C–25

Install the release bearing (4) in the proper direction.

NOTE: Ensure release bearing is properly positioned
during installation, as shown in the figure.

201RS019

6. Use the pilot aligner J–24547 to install the driven plate

assembly (3).

201RS016

7. Tighten the bolts holding the pressure plate assembly

(2) in the order shown in the figure.

201RS017

Torque: 18 N·m (13 lb ft)

8. Remove the aligner.

NOTE: Do not strike the aligner with a hammer to remove
it.

9. Install transmission assembly to the engine.

7C–26

CLUTCH

Clutch Control

Parts Location View

205RW004–1

Legend

(1) Pin and Jaw Joint Pin
(2) Pedal Assembly and Switch
(3) Oil Line Pipe

(4) Slave Cylinder Assembly
(5) Master Cylinder Assembly
(6) Oil Line Hose