Isuzu Rodeo UE. Service manual - part 512
7B–80
MANUAL TRANSMISSION
21. Apply a 3 mm (1/8 in) bead of RTV sealant to the
sealing surface of the extension housing.
Lubricate the detent/guide plate in the extension
housing with lithium grease. Install the detent ball(3)
in the “3–4” position of the detent pattern of the plate.
Place the offset lever(3) with detent spring(3) in the
extension housing detent/guide plate area and push
the extension housing(2) against the case and shift
cover(5).
220RW059
Guide the offset lever(3) onto the shift shaft as you
push the extension housing(2). You will have to
compress the detent spring(3) against its ball(3) to fit
the parts easily.
230RS026
Apply sealer to the threads of the top two extension
housing-to-case bolts and install them. Install the
other six bolts as well. Tighten the bolts, using a 15
mm socket and a torque wrench.
Torque: 30 N·m (23 lb ft)
Apply sealer to the threads of the back-up lamp
switch and the drain plug and install them, using
suitable wrenches.
22. Install the offset lever-to-shift shaft roll pin(1), using a
hammer.
23. Turn the transmission case on end, and mount a dial
indicator on the extension housing. Set up the
indicator to measure input/mainshaft end play. Move
the input/mainshaft up and down and read the total
amount of indicator travel.
226RS134
f
Select a shim which is the same thickness as the
indicator reading (
±
0.001 inch).
This will give an end play of zero.
Input/Main Shaft
Selective Shims
Thickness
Thickness
mm
(inches)
mm
(inches)
0.30
(0.012)
0.79
(0.031)
0.36
(0.014)
0.81
(0.032)
0.41
(0.016)
0.84
(0.033)
0.46
(0.018)
0.86
(0.034)
0.51
(0.020)
0.89
(0.035)
0.56
(0.022)
0.91
(0.036)
0.58
(0.023)
0.94
(0.037)
0.61
(0.024)
0.97
(0.038)
0.64
(0.025)
0.99
(0.039)
0.66
(0.026)
1.02
(0.040)
0.69
(0.027)
1.04
(0.041)
0.71
(0.028)
1.07
(0.042)
0.74
(0.029)
1.09
(0.043)
0.76
(0.030)
1.12
(0.044)