Isuzu Rodeo UE. Service manual - part 157

6D3–13

STARTING AND CHARGING SYSTEM (X22SE 2.2L)

Brush

Measure the brush length.
If more than limit, replace the brush.

Standard: 5 mm (0.20 in)

066RW009

Rectifier Assembly

Check for continuity across “1” and “2” in the 

×

 100W

range of multimeter.

066RW011

Change polarity, and make sure that there is continuity in
one direction, and not in the reverse direction.  In case of
continuity in both directions, replace the rectifier
assembly.

Reassembly

To reassemble, follow the disassembly steps in the
reverse order, noting the following points:

1. Install pulley on the rotor.

Clamp pulley to the vise, and tighten nut to the
specified torque.

Torque: 40 N·m (30 lb ft)

066RS010

6D3–14 STARTING AND CHARGING SYSTEM (X22SE 2.2L)

Main Data and Specifications

General Specifications

Battery voltage

V

12

Rated output

A

100

Direction of rotation

(as viewed from pulley side)

Clockwise

Maximum speed

rpm

18000

6E1–1

RODEO X22SE 2.2L ENGINE DRIVEABILITY AND EMISSION

RODEO

CONTROL SYSTEM

RODEO 2.2L ENGINE

 DRIVEABILITY AND EMISSIONS

CONTENTS

SPECIFICATIONS

6E1–6

. . . . . . . . . . . . . . . . . . . . . . 

TIGHTENING SPECIFICATIONS

6E1–6

. . . . . . . . 

DIAGRAMS AND SCHEMATICS

6E1–7

. . . . . . . . . . 

PCM WIRING DIAGRAM (1 of 10)

6E1–7

. . . . . . . 

PCM WIRING DIAGRAM (2 of 10)

6E1–8

. . . . . . . 

PCM WIRING DIAGRAM (3 of 10)

6E1–9

. . . . . . . 

PCM WIRING DIAGRAM (4 of 10)

6E1–10

. . . . . . . 

PCM WIRING DIAGRAM (5 of 10)

6E1–11

. . . . . . . 

PCM WIRING DIAGRAM (6 of 10)

6E1–12

. . . . . . . 

PCM WIRING DIAGRAM (7 of 10)

6E1–13

. . . . . . . 

PCM WIRING DIAGRAM (8 of 10)

6E1–14

. . . . . . . 

PCM WIRING DIAGRAM (9 of 10)

6E1–15

. . . . . . . 

PCM WIRING DIAGRAM (10 of 10)

6E1–16

. . . . . . 

PCM PINOUTS

6E1–17

. . . . . . . . . . . . . . . . . . . . . . . . . 

PCM Pinout Table, 32–Pin Red
 Connector – Row ”A”

6E1–17

. . . . . . . . . . . . . . . . . . 

PCM Pinout Table, 32–Pin Red
 Connector – Row ”B”

6E1–18

. . . . . . . . . . . . . . . . . . 

PCM Pinout Table, 32–Pin White
 Connector – Row ”C”

6E1–19

. . . . . . . . . . . . . . . . . . 

PCM Pinout Table, 32–Pin White
 Connector – Row ”D”

6E1–20

. . . . . . . . . . . . . . . . . . 

PCM Pinout Table, 32–Pin White
 Connector – Row ”E”

6E1–21

. . . . . . . . . . . . . . . . . . 

PCM Pinout Table, 32–Pin White
 Connector – Row ”F”

6E1–22

. . . . . . . . . . . . . . . . . . 

COMPONENT LOCATOR

6E1–23

. . . . . . . . . . . . . . . . 

Undercarriage Component Locator Table

6E1–25

. 

Fuse And Relay Panel (Underhood
 Electrical Center)

6E1–25

. . . . . . . . . . . . . . . . . . . . . 

DIAGNOSIS Strategy–Based Diagnostics

6E1–27

. . 

Strategy–Based Diagnostics

6E1–27

. . . . . . . . . . . . 

DTC Stored

6E1–27

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

No DTC

6E1–27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

No Matching Symptom

6E1–27

. . . . . . . . . . . . . . . . . 

Intermittents

6E1–27

. . . . . . . . . . . . . . . . . . . . . . . . . . 

No Trouble Found

6E1–27

. . . . . . . . . . . . . . . . . . . . . 

Verifying Vehicle Repair

6E1–27

. . . . . . . . . . . . . . . . 

GENERAL SERVICE INFORMATION

6E1–28

. . . . . . 

OBD II Serviceability Issues

6E1–28

. . . . . . . . . . . . . 

Emissions Control Information Label

6E1–28

. . . . . 

Maintenance Schedule

6E1–29

. . . . . . . . . . . . . . . . . 

Visual/Physical Engine Compartment
 Inspection

6E1–29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Basic Knowledge Of Tools Required

6E1–29

. . . . . 

SERIAL DATA COMMUNICATIONS

6E1–29

. . . . . . . 

Class II Serial Data  Communications

6E1–29

. . . . 

ON–BOARD DIAGNOSTIC (OBD II)

6E1–29

. . . . . . . 

On–Board Diagnostic Tests

6E1–29

. . . . . . . . . . . . . 

Comprehensive Component Monitor
 Diagnostic Operation

6E1–29

. . . . . . . . . . . . . . . . . . 

System Status And Drive Cycle For
 Satisfying Federal  Inspection/Maintenance
 (I/M 240) Regulations

6E1–30

. . . . . . . . . . . . . . . . . . 

Common OBD II Terms

6E1–30

. . . . . . . . . . . . . . . . . 

The Diagnostic Executive

6E1–31

. . . . . . . . . . . . . . . 

DTC Types

6E1–32

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Decimal/Binary/Hexadecimal Conversions

6E1–33

Verifying Vehicle Repair

6E1–33

. . . . . . . . . . . . . . . . 

Reading Diagnostic Trouble Codes Using A
 Tech 2 Scan Tool

6E1–33

. . . . . . . . . . . . . . . . . . . . . 

Tech 2 Features

6E1–35

. . . . . . . . . . . . . . . . . . . . . . . 

Getting Started

6E1–35

. . . . . . . . . . . . . . . . . . . . . . . . 

Operating Procedure (Example)

6E1–36

. . . . . . . . . 

DTC Modes

6E1–37

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

DTC Information Mode

6E1–37

. . . . . . . . . . . . . . . . . 

Miscellaneous Test

6E1–38

. . . . . . . . . . . . . . . . . . . . 

Lamps Test

6E1–38

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Relays Test

6E1–39

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

EVAP Test

6E1–41

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Idle Air Control System Test

6E1–42

. . . . . . . . . . . . . 

Fuel System Test

6E1–44

. . . . . . . . . . . . . . . . . . . . . . 

EGR Control Test

6E1–45

. . . . . . . . . . . . . . . . . . . . . . 

Injector Balance Test

6E1–46

. . . . . . . . . . . . . . . . . . . 

Plotting Snapshot Graph

6E1–47

. . . . . . . . . . . . . . . . . 

Plotting Graph Flow Chart (Plotting graph
 after obtaining vehicle information)

6E1–48

. . . . . . 

Flow Chart for Snapshot Replay (Plotting
 Graph)

6E1–49

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

PRIMARY SYSTEM–BASED DIAGNOSTICS

6E1–50

Primary System–Based Diagnostics

6E1–50

. . . . . 

Fuel Control Heated Oxygen Sensors 

6E1–50

. . . 

HO2S Heater

6E1–50

. . . . . . . . . . . . . . . . . . . . . . . . . 

Catalyst Monitor Heated Oxygen Sensors
 And Diagnostic Operation 

6E1–50

. . . . . . . . . . . . . 

MISFIRE MONITOR DIAGNOSTIC
 OPERATION

6E1–51

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Misfire Monitor Diagnostic Operation

6E1–51

. . . . . 

Misfire Counters

6E1–51

. . . . . . . . . . . . . . . . . . . . . . . 

FUEL TRIM SYSTEM MONITOR DIAGNOSTIC
OPERATION

6E1–52

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Fuel Trim System Monitor Diagnostic
 Operation

6E1–52

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Fuel Trim Cell Diagnostic Weights

6E1–52

. . . . . . . 

6E1–2

RODEO X22SE 2.2L ENGINE DRIVEABILITY AND EMISSION

ON–BOARD DIAGNOSTIC (OBD II)
 SYSTEM CHECK

6E1–53

. . . . . . . . . . . . . . . . . . . . . . . 

A/C CLUTCH CONTROL CIRCUIT
 DIAGNOSIS

6E1–56

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

ELECTRONIC IGNITION SYSTEM
 DIAGNOSIS

6E1–59

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

EVAP CANISTER PURGE SOLENOID

6E1–59

. . . . . 

VISUAL CHECK OF THE EVAPORATIVE
 EMISSION CANISTER

6E1–59

. . . . . . . . . . . . . . . . . . 

IDLE AIR CONTROL (IAC) VALVE

6E1–59

. . . . . . . . 

FUEL SYSTEM PRESSURE TEST

6E1–59

. . . . . . . . 

FUEL METERING SYSTEM CHECK

6E1–59

. . . . . . 

FUEL INJECTOR COIL TEST PROCEDURE
 AND FUEL INJECTOR BALANCE TEST
PROCEDURE

6E1–60

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Test Description

6E1–60

. . . . . . . . . . . . . . . . . . . . . . . 

Injector Coil Test Procedure (Steps 1–6)
 And Injector Balance Test Procedure 
(Steps 7–11)

6E1–61

. . . . . . . . . . . . . . . . . . . . . . . . . . 

POWERTRAIN CONTROL MODULE (PCM)
DIAGNOSIS

6E1–65

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

MULTIPLE PCM INFORMATION SENSOR
 DTCs SET

6E1–65

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

EXHAUST GAS RECIRCULATION (EGR)
 DIAGNOSIS

6E1–69

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

ENGINE Tech 2 DATA  DEFINITIONS AND
 RANGES

6E1–69

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

TYPICAL SCAN DATA VALUES

6E1–72

. . . . . . . . . . . 

NO MALFUNCTION INDICATOR LAMP
 (MIL)

6E1–76

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

MALFUNCTION INDICATOR LAMP (MIL) ON
STEADY

6E1–79

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

ENGINE CRANKS BUT WILL NOT RUN

6E1–81

. . . 

FUEL SYSTEM ELECTRICAL TEST

6E1–87

. . . . . . . 

FUEL SYSTEM DIAGNOSIS

6E1–90

. . . . . . . . . . . . . 

IDLE AIR CONTROL (IAC) SYSTEM CHECK

6E1–95

EXHAUST GAS RECIRCULATION (EGR)
 SYSTEM CHECK

6E1–98

. . . . . . . . . . . . . . . . . . . . . . . 

MANIFOLD ABSOLUTE PRESSURE (MAP)
 OUTPUT CHECK

6E1–100

. . . . . . . . . . . . . . . . . . . . . . . 

EVAPORATIVE (EVAP) EMISSIONS
 CANISTER PURGE VALVE SOLENOID
 CHECK

6E1–102

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Upshift Lamp System Check (Manual
 Transmission Only)

6E1–105

. . . . . . . . . . . . . . . . . . . . . 

PCM DIAGNOSTIC TROUBLE CODES

6E1–108

. . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0106
MANIFOLD ABSOLUTE PRESSURE (MAP)
CIRCUIT/RANGE PERFORMANCE
 PROBLEM

6E1–111

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0107
MANIFOLD ABSOLUTE PRESSURE (MAP)
 SENSOR CIRCUIT LOW INPUT

6E1–114

. . . . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0108
MANIFOLD ABSOLUTE PRESSURE (MAP)
 CIRCUIT HIGH INPUT

6E1–117

. . . . . . . . . . . . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0112
 INTAKE AIR TEMPERATURE (IAT) SENSOR
CIRCUIT LOW INPUT 

6E1–120

. . . . . . . . . . . . . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0113
 INTAKE AIR TEMPERATURE (IAT) SENSOR
CIRCUIT HIGH INPUT

6E1–123

. . . . . . . . . . . . . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0117
ENGINE COOLANT TEMPERATURE (ECT)
 SENSOR CIRCUIT LOW INPUT

6E1–126

. . . . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0118
ENGINE COOLANT TEMPERATURE (ECT)
 SENSOR CIRCUIT HIGH INPUT

6E1–129

. . . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0121
THROTTLE POSITION (TP) SENSOR CIRCUIT
RANGE/PERFORMANCE PROBLEM 

6E1–132

. . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0122
THROTTLE POSITION (TP) SENSOR
 CIRCUITLOW INPUT 

6E1–135

. . . . . . . . . . . . . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0123
THROTTLE POSITION (TP) SENSOR CIRCUIT
 HIGH INPUT

6E1–138

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0125
INSUFFICIENT COOLANT TEMPERATURE
 FOR CLOSED LOOP FUEL CONTROL

6E1–141

. . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0131
 O2 SENSOR CIRCUIT LOW VOLTAGE
 (BANK 1 SENSOR 1)

6E1–144

. . . . . . . . . . . . . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0132 O2
SENSOR CIRCUIT HIGH VOLTAGE (BANK 1
SENSOR 1)

6E1–147

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0133
 O2 SENSOR CIRCUIT SLOW RESPONSE
 (BANK 1 SENSOR 1)

6E1–150

. . . . . . . . . . . . . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0134
  O2 SENSOR CIRCUIT NO ACTIVITY
 DETECTED (BANK 1 SENSOR 1)

6E1–153

. . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0135
 O2 SENSOR HEATER CIRCUIT
 MALFUNCTION (BANK 1 SENSOR 1)

6E1–156

. . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0137
  O2 SENSOR CIRCUIT LOW 
VOLTAGE (BANK 1 SENSOR 2)

6E1–159

. . . . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0138
 O2 SENSOR CIRCUIT HIGH 
VOLTAGE (BANK 1 SENSOR 2)

6E1–162

. . . . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0140
 O2 SENSOR CIRCUIT NO ACTIVITY
 DETECTED (BANK 1 SENSOR 2)

6E1–165

. . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0141 O2
SENSOR HEATER CIRCUIT MALFUNCTION
 (BANK 1 SENSOR 2)

6E1–168

. . . . . . . . . . . . . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0171
SYSTEM TOO LEAN (BANK 1)

6E1–171

. . . . . . . . . . . 

DIAGNOSTIC TROUBLE CODE (DTC) P0172
SYSTEM TOO RICH (BANK 1)

6E1–175

. . . . . . . . . . .