Isuzu Rodeo UE. Service manual - part 57

4A1–19

DIFFERENTIAL (FRONT)

Differential Cage Assembly

Disassembled View

415RW010

Legend

(1) Thrust Washer
(2) Pinion Gear
(3) Thrust Washer
(4) Side Gear

(5) Cross Pin
(6) Ring Gear
(7) Bolt
(8) Differential Cage
(9) Lock Pin

Disassembly

1. Remove bolt.
2. Remove ring gear.
3. Remove lock pin.

425RS042

DIFFERENTIAL (FRONT)

4A1–20

4. Remove the cross pin, using a soft metal rod and a

hammer.

425RS043

5. Remove pinion gear and thrust washer.
6. Remove side gear.
7. Remove thrust washer.

Inspection and Repair

Make necessary correction or parts replacement if wear,
damage, corrosion or any other abnormal condition are
found through inspection.
Check the following parts.

1. Ring gear, pinion gear
2. Bearing
3. Side gear, pinion gear, cross pin
4. Differential cage, carrier
5. Thrust washer
6. Oil seal

Ring gear replacement:

1. The ring gear should always be replaced with the

drive pinion as a set.

2. Discard used bolts and install new ones.

Torque: 108 N·m (80 lb ft)

3. Tighten the fixing bolts in a diagonal sequence as

illustrated.

415RS016

Reassembly

1. Install thrust washer.
2. Install side gear.
3. Install the pinion gear with thrust washer by engaging

it with the side gears while turning both pinion gears
simultaneously in the same direction.

425RS048

4A1–21

DIFFERENTIAL (FRONT)

4. Install cross pin.

f

Be sure to install the cross pin so that it is in
alignment with the lock pin hole in the differential
cage.

425RS049

5. Install lock pin. After lock pin installation, stake the

cage to secure the lock pin.

6. Install ring gear and tighten the bolts in diagonal

sequence as illustrated.

Torque: 108 N·m (80 lb ft)

NOTE: Discard used bolts and install new ones.

415RS016

DIFFERENTIAL (FRONT)

4A1–22

Main Data and Specifications

General Specifications

Axle tube Type

It consists of the duct, a cast iron housing and the axle

tube.

Gear type

Hypoid

Gear ratio

(to 1)

3.727 (6VD1 with A/T)

4.100 (6VD1 with A/T, 6VD1 with M/T)

4.300 (6VD1 with M/T)

4.555 (X22SE with M/T)
4.777 (X22SE with M/T)

Differential type

Two pinion

Oil capacity

liter (US qt)

1.25 (1.32) (Differential)

0.12 (0.13) (Actuator Housing: Shift on the fly)

Type of lubricant

GL–5 (75W–90)

Axle shaft type

Constant velocity joint (Birfield joint type and double off-

set joint)

Hub locking Type

Rigid