Isuzu KB P190. Service manual

4C1-8 FRONT WHEEL DRIVE

GENERAL DESCRIPTION

FRONT DRIVE AXLE (With Shift On The Fly)

412R300015

(Without Shift On The Fly)

RTW440MF000101

4C1-10 FRONT WHEEL DRIVE

FRONT DRIVE AXLE ASSEMBLY

Front Drive Axle Assembly and Associated Parts

RTW440LF000501

Legend

1. Propeller Shaft

2. Front Axle Case Assembly and Front Drive Shaft

Assembly

Washer

4. Mounting Bolt

5. Tie-rod End ; Steering Unit

6. Knuckle and Back Plate

7. Hub and Disc Assembly

8. Suspension Crossmember

FRONT WHEEL DRIVE 4C1-11

Removal

1. Jack up the vehicle and support it using jack stand.

2. Remove the tire and wheel.

3. Remove the stone guard.

4. Remove the brake caliper fixing bolt and hang the caliper.

Refer to Disc Brakes in Brake section.

5. Remove the antilock brake system speed sensor.

Refer to Front Wheel Speed Sensor in Brake section.

6. Remove the hub and disc assembly.

Refer to Front Hub and Disc in this section.

7. Remove the propeller shaft, refer to Front Propeller Shaft in

this section.

8. Loosen the height control arm of the torsion bar, then

remove the torsion bar from lower control arm.

Refer to Torsion Bar in Suspension section.

9. Remove the suspension crossmember.

10. Remove the lower nut (1) of the stabilizer link.

11. Remove the lower bolt and nut (2) of the shock absorber.

12. Remove the tie-rod end from the knuckle.

Refer to Power Steering Unit in Steering Section.

13. Disconnect the breather hose of the front axle.

14. Disconnect the actuator connector.

15. Remove the bolts and nuts of the lower control arm (Frame

side), then disconnect the lower control arm from frame.

16. Disconnect between the right side upper control arm and

the knuckle, then remove the knuckle with lower control
arm.

CAUTION :

When removing the knuckle, be careful not to damage the
oil seal inside of the knuckle.

Isuzu KB P190. Service manual - part 128