Hyundai i30 / Elantra Neos. Body repair manual - part 21

 

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Hyundai i30 / Elantra Neos. Body repair manual - part 21

 

 

BODY PANEL REPAIR PROCEDURE

BP-23

REMOVAL

1.

To remove the front pillar, drill out and grind away all
spotwelds and plug welds attaching the cowl side upper
outer panel.

If the cowl side upper outer panel is reusable, be careful
 not to damage it while removing.

2.

Remove the cowl side upper outer panel.

3.

Before cutting the front pillar, be sure to support roof
panel.

4.

Measure and mark the each cutline on the front pillar
outer panel 150mm and 270mm from the roof panel
corner as indicated in the illustration.

5.

Cut the front pillar outer panel along the cutlines.

When cutting the front pillar outer panel, take care not
to cut through mating flanges or front pillar outer
reinforcement.

NOTE

BEDBP6321

NOTE

BFDBP6303

BFDBP6305

120mm

150mm

BFDBP6305A

BP-24

BODY  PANEL REPAIR PROCEDURE

6.

Drill out all the spotwelds and laser welds attaching
the front pillar outer panel section.

7.

Remove the front pillar outer panel section.

8.

Measure and mark the cutlines on front side sill outer
panel as indicated in the illustration.

9.

Cut the front side sill outer panel along the cutlines.

When cutting the front side sill outer panel, take care
not to cut through mating flanges or the side sill outer
reinforcement.

BEDBP6307A

100mm

90mm

NOTE

BEDBP6307B

BFDBP6305B

BFDBP6306

BODY PANEL REPAIR PROCEDURE

BP-25

10. Drill out all the spotwelds attaching the front side sill

outer panel section.

11. Remove the front side sill outer panel section.

12. Measure and mark the cutline on side sill outer

reinforcement as indicated in the illustration.

13. Cut the side sill outer reinforcement along the cutline.

When cutting side sill outer reinforcement, take care
not to cut through mating flanges.

BEDBP6307C

NOTE

BFDBP6308

BFDBP6308A

130mm

BFDBP6308B

BFDBP6309

14. To remove the front pillar outer panel, drill out all

spotwelds and laser welds.

BFDBP6306A

BP-26

BODY  PANEL REPAIR PROCEDURE

16. To remove the front pillar inner panel, drill out and grind

away all spotwelds and lap welds.

BEDBP6313

BEDBP6313A

BEDBP6314

15. Remove the front pillar outer panel.

BFDBP6304

BFDBP6311

BFDBP6312B

 

 

 

 

 

 

 

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