Content .. 58 59 60 61 ..

Harley Davidson 2005 touring models. Service repair manual - page 60

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Position the insulation/seal crimp on the appropriate

nest. Be sure the insulation/seal crimp tails are facing

SEALED TERMINAL

the forming jaws.

Core Crimp

10. Squeeze handle of crimp tool until tightly closed. Tool

automatically opens when the crimping sequence is

complete.

11. Inspect the quality of the core and insulation/seal

crimps. Distortion should be minimal. See Figure 8-54.

Seal Crimp

Seal

f1006a8x

f1005a8x

Insulation

Crimp

Core Crimp

Insulation

NON-SEALED TERMINAL

Figure 8-54. Inspect Core and Insulation/Seal Crimps

8-36

2005 Touring: Wiring

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AUTOFUSE ELECTRICAL CONNECTOR

8.5

GENERAL

8821

Use these instructions to service the following connector:

● HDI Ignition Light/Key Switch Jumper Harness [33D]

DISASSEMBLY

1. Obtain terminal pick

(Snap-on® GA500A) like that

shown Figure 8-55.

2. Insert smallest pair of pins into chamber on mating end

of socket housing to depress tangs on each side of ter-

minal simultaneously.

3. Gently pull on wire to remove terminal from wire end of

Figure 8-55. Depress Tangs and Remove Terminal

socket housing.

4. If necessary, crimp new terminals on wires.

ASSEMBLY

1. Using a thin flat blade, like that on an X-Acto knife, care-

fully bend tang on each side of terminal outward away

from terminal body.

2. With the open side of the terminal facing rib on wire end

of socket housing, insert terminal into chamber until it

locks in place.

2005 Touring: Wiring

8-37

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SEALED BUTT SPLICE CONNECTORS

8.6

8. Repeat steps 5, 6 and 7 on the other side of the butt

PROCEDURE

splice connector.

Butt splicing may be a necessary procedure for the replace-

NOTE

ment of some components. Proceed as follows:

If adjacent wires are being spliced, stagger the splices so

Strip 3/8 inch (9.5 mm) of insulation off the ends of the

that the butt splice connectors are spaced at different posi-

wires.

tions along the length of the wires.

Compress the handles of the Packard Crimp Tool (HD-

38125-8) until the ratchet automatically opens.

Using the UltraTorch UT-100 (HD-39969), Robinair Heat

Since the size of the connectors vary with the gauge of

Gun

(HD-25070) with heatshrink attachment

(HD-

the wire, reference the following table to ensure properly

41183) or other suitable radiant heating device, heat the

sealed splices are used.

crimped splice to encapsulate the butt splice connection.

Apply heat from the center of the crimp out to each end

until the meltable sealant exudes out both ends of the

Gauge

Connector

Part

connector. See Figure 8-57.

Wire

Color

Number

18-20

Red

P/N 70585-93

14-16

Blue

P/N 70586-93

Red

10-12

Yellow

P/N 70587-93

Determine the correct dye or nest for the crimping oper-

Blue

ation. Match the color or gauge wire marked on the butt

splice connector with the corresponding crimp cavity on

the crimp tool. See Figure 8-56.

Gently apply pressure to the handles until the crimper

lightly secures one side of the metal insert inside the butt

splice connector. The connector must be crimped in two

Yellow

stages, one side and then the other.

See Figure 8-57. Feed the wire into the butt splice con-

nector until the stripped end contacts the wire stop

inside the metal insert.

Squeeze the handles of the crimp tool until tightly

closed. The tool automatically opens when the crimping

se-quence is complete.

Figure 8-56. Packard Crimp Tool (HD-38125-8)

Wire

Metal

Melted Sealant

Stop

Insert

Insert stripped wire

Crimp wire ends

Apply heat and allow

ends into connector

in connector

connector to cool

f1203b8x

Figure 8-57. Installing Sealed Butt Splice Connectors

8-38

2005 Touring: Wiring

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NOTE

1WARNING

It is acceptable for the splice to rest against the heat shrink

tool attachment.

Use extreme caution when operating the UltraTorch UT-

100 or any other radiant heating device. Read the manu-

10. Heat the center of the splice until the crimp indentations

facturers instructions carefully before use. Always keep

disappear and the tubing assumes a smooth cylindrical

hands away from tool tip area and heat shrink attach-

appearance.

ment. Avoid directing the heat toward any fuel system

component. Extreme heat can cause fuel ignition/explo-

sion. Avoid directing heat toward any electrical system

component other than the connectors on which heat

shrink work is being performed. Be sure to turn the “ON/

OFF” switch to the “OFF” position after use. Inadequate

safety precautions could result in death or serious

injury.

2005 Touring: Wiring

8-39

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AMP ELECTRICAL CONNECTORS

8.7

4. Holding the socket housing while keeping the tool firmly

1-PLACE CONNECTOR

bottomed, depress the plunger. The terminal pops out

the wire end of the connector.

The 1-place Amp MATE-N-LOK connector can be found on

some Touring models.

NOTE

If the terminal is not released from the socket housing, then

the terminal was not pushed forward far enough before

Socket Terminal

placement of the tool or the tool was not bottomed in the con-

nector housing.

Removal

Bend back the ears on the pin housing slightly and sepa-

rate the pin and socket halves of the connector.

Installation

Grasp the lead on the wire end of the socket housing

Note the lip at the middle of the socket housing. One

and push the terminal forward toward the mating end of

side of the lip is flat while the other side is tapered. Insert

the connector until it stops. This will disengage the lock-

the wire terminal into the socket housing on the flat lip

ing tang from the groove in the connector.

side.

Fit the barrel of the Amp Socket Terminal Remover (HD-

Push the lead into the socket housing until it stops. A

39621-27) over the socket, and while rotating the tool

click is heard when the terminal is properly seated.

slightly, push until it bottoms in the housing. Allow the

plunger to “back out” of the handle. See Figure 8-58.

Gently tug on the lead to verify that the terminal is locked

in place.

Push the pin and socket halves of the connector

together until the latches “click.”

Install Socket Terminal Remover

Pin Terminal

Removal

Socket

Bend back the ears on the pin housing slightly and sepa-

Housing

Amp Socket

rate the pin and socket halves of the connector.

Terminal Remover

(HD-39621-27)

Grasp the lead on the wire end of the pin housing and

push the terminal forward toward the mating end of the

connector until it stops. This will disengage the locking

Lip

tang from the groove in the connector.

Plunger

Fit the barrel of the Amp Pin Terminal Remover (HD-

39621-28) over the pin, and while rotating the tool

slightly, push until it bottoms in the housing. Allow the

plunger to “back out” of the handle. See Figure 8-59.

Holding the pin housing while keeping the tool firmly bot-

tomed, depress the plunger. The terminal pops out the

Depress Plunger

wire end of the connector.

NOTE

If the terminal is not released from the pin housing, then the

terminal was not pushed forward far enough before place-

ment of the tool or the tool was not bottomed in the connector

f1364x8x

housing.

Figure 8-58. Remove Terminal from Amp Socket Housing

8-40

2005 Touring: Wiring

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Installation

Install Pin Terminal Remover

Push the lead into the pin housing until it stops. A click is

heard when the terminal is properly seated.

Gently tug on the lead to verify that the terminal is locked

in place.

Push the pin and socket halves of the connector

Housing

together until the latches “click.”

Amp Pin

Terminal Remover

(HD-39621-28)

Plunger

B Depress Plunger

f1366x8x

Figure 8-59. Remove Terminal from Amp Pin Housing

2005 Touring: Wiring

8-41

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NOTES

8-42

2005 Touring: Wiring

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WIRING DIAGRAMS

8.8

SUBJECT

PAGE NO.

FLHT, FLHTC, FLHTCU

Main Harness

8-45

Interconnect Harness

8-47

Ignition Harness (Carbureted)

8-49

Electronic Fuel Injection (EFI) Harness

8-49

Ignition Switch

8-51

Tail Lamp, Auxiliary Lamps, Fender Tip Lamps, Directional Lamps

and Tour-Pak Lights

8-51

Starting and Charging

8-53

Handlebar Controls and Indicator Lamps

8-55

Fairing Cap Switches

8-55

Radio, CB/Intercom and Rear Speakers

8-57

FLTR

Main Harness

8-45

Interconnect Harness

8-47

Ignition Harness (Carbureted)

8-49

Electronic Fuel Injection (EFI) Harness

8-49

Ignition Switch

8-51

Tail Lamp and Directional Lamps

8-51

Starting and Charging

8-53

Handlebar Controls and Indicator Lamps

8-55

Instrument Nacelle Switches

8-55

Radio

8-57

FLHR, FLHRC, FLHRS

Main Harness

8-59

Ignition Harness (Carbureted)

8-61

Electronic Fuel Injection (EFI) Harness

8-61

Starting and Charging

8-63

Handlebar Controls, Speedometer, Indicator Lamps, Tail Lamp, Auxiliary Lamps,

Directional Lamps, Fender Tip Lamps and Spot/Accessory Switches

8-65

TLE Sidecar, TLE Ultra Sidecar

Chassis

8-67

Audio Harness

8-67

NOTE

Harness Part No.’s may be included on some wiring diagrams. Use these numbers for reference only.

ALWAYS REFER TO THE PARTS CATALOG WHEN ORDERING WIRING HARNESSES.

2005 Touring: Wiring

8-43

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NOTES

8-44

2005 Touring: Wiring

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CARBURETED ONLY

TSM/TSSM

EFI

40A

BATTERY

BN/GY

IGNITION

FUEL LEVEL

OPTIONAL

MAXI-FUSE

VSS/SERIAL DATA LINK

LGN/V

SENDER

SECURITY

IGNITION

KEYSWITCH IGN RELAY

SECURITY INDICATOR

BN/V

FUEL

SIREN

SWITCH

LEFT TURN FEED

PUMP

[33B]

RIGHT TURN FEED

VOLTAGE

B+

RIGHT TURN SW INPUT

W/BN

REGULATOR

CONNECTOR

A B C D

[126A]

LEFT TURN SW INPUT

W/V

FUEL PUMP

[141A]

START RELAY CONTROL

TN/GN

ASSEMBLY

[142A]

[5B]

A B

[33A]

IGNITION ENABLE

IN TANK

85863087A

ALARM SIGNAL

LGN/BN

GROUND

AT TOP OF TANK

A B C

[77A]

[160B]

[126B]

[141B]

MAIN POWER

[30A]

[30B]

TURN SIGNAL/

[142B]

AT STARTER

TURN SIGNAL SECURITY

(GY)

70369-02

MODULE

FUEL TANK

[13B]

HARNESS

[141A]

LGN/V

O/GY

1 2 3

[13A]

IGNITION/EFI

HARNESS

[8A]

W/GN

(GY)

BE/O

[64B]

W/BK

BN/GY

O/V

RH GND

R/Y

[8B]

BK/GN

STUD

BRAKE

R/BE

RELAY

- FRAME GROUND -

GN/R

LH GND

W/V

STUD

INSTRUMENTS - 15A

W/BN

R/BK

O/BE

INTERCONNECT

LIGHTS - 15A

HARNESS

W/BK

HEADLAMP - 15A

[1A]

O/W

R/BK

(BK)

O/R

IGNITION - 15A

START RELAY

O/V

P&A IGN - 2A MAX

R/BK

[123A]

CRUISE/BRAKE - 15A

[1B]

O/V

R/GY

85863087A

ACCESSORIES - 15A

O/W

[123B]

P&A - 15A

W/GN

O/R

RADIO MEM - 15A

GN/Y

INTERCONNECT

R/O

BN/GN

BATTERY - 15A

HARNESS

BN/GY

[2A]

Y/BK

Y/W

RADIO PWR - 10A

(GY)

BN/GY

O/BE

O/GN

BK/R

R/BE

[2B]

[128B]

INTERCONNECT

BK/GN

START

HARNESS

[15A]

R/O

SOLENOID

[15B]

CRANK POSITION

SENSOR

ACCESSORY

R/Y

CONNECTOR

O/R

(BK)

[12B]

[4A]

32 1

(BK - LOCATED UNDER SEAT)

[79A]

[79B]

NEUTRAL

SWITCH

TOUR-PAK

[12A]

BN/GN

GN/Y

[131]

[17B]

THROTTLE

ROLL-OFF

HORN

[75C]

[139B]

SWITCH

D C B A

[7A]

REAR

[17A]

OIL

[75A]

[156A]

1 2

3 4 5 6 7 8

PRESSURE

[75D]

STOPLIGHT

SWITCH

TO REAR

SENDER

6 5

4 3

2 1

O/V

[121]

LIGHTING

[139A]

Y/V

[122 ]

TO INTERCONNECT

[7B]

[75B]

[156B]

f2227z8x

(GY)

CRUISE CONTROL MODULE

2005 FLHT, FLHTC, FLHTCU and FLTR, DOMESTIC and INTERNATIONAL Models,

Main Harness

8-45

HOME

2005 FLHT, FLHTC, FLHTCU and FLTR

DOMESTIC and INTERNATIONAL Models,

Main Harness

8-46

2005 Touring: Wiring

HOME

[21B]

[105B]

NOTE: OIL PRESSURE GAUGE AND AIR TEMP GAUGE

FRONT FENDER

TO DASH PANEL

TO INDICATOR

TIP LAMP

NOT INCLUDED ON FLHT AND FLHTP

LAMPS

SWITCHES

[32B]

OIL

(BK)

1211109

AIR

FUEL

VOLTMETER

PRESSURE

[32A]

TEMPERATURE

[21A]

[105A]

(BK)

[116A]

[116B]

[110A]

[110B]

[112A]

[112B]

[114A]

[114B]

PASSING

GY/BK

[115A]

LAMPS

GY/BK

[111A]

[113A]

[117A]

[73B]

[73A]

(WE)

LO_BEAM

[115B]

[111B]

[113B]

HEADLAMP

[117B]

[38B]

HI_BEAM

GND

HDI ONLY

[29B]

(BK)

[107B]

O/W

BE/V

TEMP SIGNAL

[22A]

GROUND

O/W

AIR

R/BE

TEMPERATURE

W/BK

SENSOR

W/BN

RIGHT HAND

[107A]

BK/R

CONTROLS

BN/W

[22B]

GY/W

(BK)

PK/W

V/BK

W/BE

BE/BK

GN/R

W/V

GROUND

W/BN

[GND3]

TO UPPER

O/BE

TRIPLE

BK/GN

MAIN

BK/GN

HARNESS

CLAMP

GROUND EXTENDED ON

W/BK

(BLACK)

FLTR. P/N 70420-98

O/W

[1B]

O/R

O/BK

GY/GN

O/V

GN/BE

PK/W

BN/BK

[1A]

LEFT HAND

V/BK

CONTROLS

Y/BK

[24B]

W/V

W/GN

(GY)

GN/Y

O/W

BN/GN

MAIN

HARNESS

[24A]

Y/BK

(GRAY)

Y/W

[2B]

[27B]

BN/GY

LGN/BK

BK/R

BE/Y

R/BE

PK/W

GY/W

[2A]

V/BK

BN/W

O/BK

MAIN

BK/GN

BN/BK

HARNESS

W/GN

R/O

[15B]

R/O

BK/GN

(BK)

RADIO

O/BE

[15A]

[27A]

BN/O

[39B]

(BK)

[108B]

V/GY

9 1011 12

(GY)

W/O

910 1112

LGN/W

GY/R

O/W

BK/GN

CIGAR

R/O

LIGHTER

V/O

[132B]

GY/GN

GN/BE

RIGHT

[34B]

[6B]

[156B]

FRONT

[31R]

[31L]

SPEAKER

[31A]

RPM x 100

LGN/BK

(EXCEPT FLHT)

GY/R

A B C

(BK)

5 4

TO MAIN

RH FRONT

LH FRONT

TO AUDIO

TURN SIGNAL

TURN SIGNALS

ODOMETER

[35B]

HARNESS

RESET

LEFT

HARNESS

FLHT/I, FLHTC/I

[156A]

FLTRI ONLY

SWITCH

[6A]

FLHTCUI ONLY

FRONT

LGN/W

(GY)

SEPARATE CONNECTORS

[154A]

(BK)

FOR FRONT

SINGLE CONNECTOR

SPEAKER

W/O

FOR FRONT

TURN SIGNALS

f2227y8b

(EXCEPT FLHT)

TURN SIGNALS

SPEEDOMETER

TACHOMETER

2005 FLHT, FLHTC, FLHTCU and FLTR, DOMESTIC and INTERNATIONAL Models,

Interconnect Harness

8-47

HOME

2005 FLHT, FLHTC, FLHTCU and FLTR

DOMESTIC and INTERNATIONAL Models,

Interconnect Harness

8-48

2005 Touring: Wiring

HOME

MAP

DATA

IGNITION

SENSOR

C B A

LINK

COIL

+5V DC

CARBURETED

(GY)

1234

CB A

R/W

IGNITION

W/GN

COIL

VEHICLES

[91A]

[83B]

[80A]

[83A]

(CARB)

OUTPUT

[65B]

SENSOR

GROUND

C B A

(BK)

[65A]

IGNITION CONTROL MODULE

VEHICLE

[80B]

SPEED SENSOR

(BLK)

[BLK]

[10A]

[10B]

RUN/STOP SIGNAL

ABCD

[83A]

W/BK

LGN/V

BATTERY

BN/GY

FRONT SPARK

IGNITION

+5V SENSOR PWR

R/W

FROM

REAR SPARK PLUG

COIL

PLUG

SENSOR GROUND

BK/W

MAIN

(EFI)

MODULE GROUND

HARNESS

COIL FRONT

BE/O

[8B]

COIL REAR

Y/BE

W/GN

CRANK SENSOR (+)

BE/O

CRANK SENSOR (-)

W/GN

W/BK

VEHICLE SPD SIG

V/W

BN/GY

MAP SIGNAL

+5V DC

LGN/V

DATALINK

[8A]

R/W

W/GN

(GY)

OUTPUT

[65B]

SENSOR

(BK)

[65A]

GROUND

CARBURETED OVERLAY: 32435-04

VEHICLE

EFI OVERLAY: 70233-04

SPEED SENSOR

REAR

FRONT

INTAKE

ENGINE

INJECTOR

AIR

IDLE AIR

TEMP.

CONTROL ACTUATOR

SENSOR

THROTTLE

MAP

POSITION

LGN/V

FUEL INJECTED

SENSOR

O/GY

FROM

VEHICLES

DATA

IGNITION

MAIN

LINK

COIL

(GY)

HARNESS

ABCD

W/GN

[8B]

[91A]

ELECTRONIC

DCB A

(GY)

[83B]

CB A

CBA

[87B]

CONTROL

[90B]

[89B]

W/BK

MODULE

[85B]

[84B]

[88B]

[80B]

[78A]

[78B]

[8A]

ALDL & FLASH PIN

LGN/R

CHECK ENG LP

TACH OUTPUT

SYSTEM RELAY

GN/O

SERIAL DATA LINK

LGN/V

ENGINE TEMPERATURE

PK/Y

INTAKE AIR TEMPERATURE

LGN/Y

OXYGEN SENSOR A

ANALOG INPUT

POWER GROUND

COIL REAR

Y/BE

[119B]

CRANK POS. SENSOR (-)

BK+

SWITCH POWER

W/BK

FUEL PUMP 15A

5V SENSOR POWER

R/W

DIGITAL GROUND

O/GY

Y/GN

FREQUENCY INPUT

IDLE AIR CNTL MOTOR

BK/O

ECM POWER 15A

IDLE AIR CNTL MOTOR

BK/PK

INJECTOR REAR

GN/GY

BE/GY

OUTPUT (unused)

INJECTOR FRONT

W/Y

SYSTEM RELAY

(BK)

OUTPUT (UNUSED)

OXYGEN SENSOR B

Y/GN

THROTTLE POS SNSR INPUT

GY/V

MAP SENSOR INPUT

V/W

BE/GY

5V SENSOR GROUND

BK/W

GN/O

ION SENSE

GY/BE

W/BK

POWER GROUND

COIL FRONT

BE/O

CRANK POS. SNSR (+)

CONSTANT POWER

BE/GY

SWITCH INPUT (unused)

VEHICLE SPEED INPUT

W/GN

DIGITAL POWER

IDLE AIR CNTL MOTOR

BE/GN

IDLE AIR CNTL MOTOR

BN/R

f2227x8x

2005 FLHT, FLHTC, FLHTCU and FLTR, DOMESTIC and INTERNATIONAL Models,

Ignition Harness (Carbureted), Electronic Fuel Injection (EFI) Harness

8-49

HOME

2005 FLHT, FLHTC, FLHTCU and FLTR

DOMESTIC and INTERNATIONAL Models,

Ignition Harness (Carbureted),

Electronic Fuel Injection (EFI) Harness

8-50

2005 Touring: Wiring

HOME

1 2

3 456 78

FROM MAIN

REAR LIGHTING

HARNESS [7A]

[7B]

RIGHT PURSUIT

LAMP (BLUE)

RIGHT REAR

POLICE ONLY

FROM

DIRECTIONAL

INTERCONNECT

68772-99

LAMP

HARNESS [73A]

HARNESS [32A]

RIGHT

AUXILIARY

2 1

LAMP

[73B]

[32B]

TAILLAMP

R/Y

O/W

BEW

[94B] BRAKE LIGHT

654 3

FENDER TIP LAMP

[143B]

[143A]

[19b]

[94A]

(DOM ONLY)

[19a]

O/W

V/BN

RUNNING LIGHT (DOM)

LICENSE

[18a]

[18B]

PLATE LAMP

RUNNING LIGHT (HDI)

(HDI ONLY)

V/BN

LEFT

FENDER TIP LAMP

AUXILIARY

(DOMESTIC ONLY)

LAMP

[93B]

[45B]

[45A]

[93A]

LEFT PURSUIT

LAMP (RED)

LEFT REAR

POLICE ONLY

DIRECTION

LAMP

TOUR-PAK RIGHT SIDE

ULTRA TOUR-PAK

TO MAIN

MARKER LIGHTS

IGNITION SWITCH LEGEND (HDI)

FROM

[12B]

REAR MARKER/

INTERCONNECT

HARNESS

"X" INDICATES CONTINUITY

STOP LIGHTS

BETWEEN LEAD WIRES

HARNESS [31A]

[12A]

SWITCH

IN POSITION INDICATED

POSITION

RED/

RED

GRAY

BLACK

LOCK

[31B]

OFF

TAIL

IGN

[12-2A]

ACC

1 2

R/Y

RIGHT

1 2

DIRECTIONAL

[12-2B]

AND DOM

RUNNING LAMP

STOP

R/GY

[33B - HDI]

R/BK

BLUE WIRES (RUNNING) ARE ONLY

IGNITION

AVAILABLE ON DOMESTIC MODELS

FROM MAIN

SWITCH,HDI

HARNESS [33A]

DOM TOUR-PAK HARNESS:

NOTE:

LEFT

FLHTC P/N

DOM FLHTC

DIRECTIONAL

70646-00

DOES NOT INCLUDE

[12-3B]

IGNITION SWITCH LEGEND (DOM)

AND DOM

FLHTC-U

REAR MARKER/STOP

"X" INDICATES CONTINUITY

RUNNING LAMP

FLHTCU-I

LIGHTS AND

BETWEEN LEAD WIRES

SWITCH

IN POSITION INDICATED

P/N 70648-00

ASSOCIATED WIRING

POSITION

[ 33B-DOM]

RED

RED/

GRAY

BLACK

[12-3A]

LOCK

OFF

FROM MAIN

IGN

R/GY

ACC

TOUR-PAK LEFT SIDE

HARNESS [33A]

R/BK

MARKER LIGHTS

IGNITION

SWITCH,DOM

HDI FLHTC AND FLHTCU MODELS DO NOT HAVE TOUR-PAK LIGHTING

TOUR-PAK NOT INCLUDED ON FLHT OR FLHTP

f2227u8b

2005 FLHT, FLHTC, FLHTCU and FLTR, DOMESTIC and INTERNATIONAL Models,

Ignition Switch, Tail Lamp, Auxiliary Lamps, Fender Tip Lamps, Directional Lamps and Tour-Pak Lights

8-51

HOME

2005 FLHT, FLHTC, FLHTCU and FLTR

DOMESTIC and INTERNATIONAL Models,

Ignition Switch, Tail Lamp,

Auxiliary Lamps, Fender Tip Lamps,

Directional Lamps and Tour-Pak Lights

8-52

2005 Touring: Wiring

HOME

STATOR

f2227n8x

[46A]

[46B]

TSM/TSSM

BATTERY

BN/GY

IGNITION

VSS/SERIAL DATA LINK

LGN/V

SECURITY INDICATOR

LEFT TURN FEED

40 A

RIGHT TURN FEED

RIGHT TURN SW INPUT

MAXI-FUSE

LEFT TURN SW INPUT

START RELAY CONTROL

TN/GN

IGNITION ENABLE

ALARM SIGNAL

GROUND

B A

[30A]

[30B]

TURN SIGNAL/

TURN SIGNAL SECURITY

[77B]

[77A]

MODULE

[8A]

HAND CONTROLS,

RIGHT

ALL MODELS

EXCEPT FLHTP

LGN/V

POWERTRAIN

STARTER

BATTERY

ENGINE OFF/RUN SWITCH

BATTERY

GROUNDS

START SWITCH

CHARGING SYSTEM

40 A

MAXI-FUSE

STARTER

[22B]

[22A]

[128B]

[128A]

IGNITION SWITCH LEGEND (HDI)

"X" INDICATES CONTINUITY

BETWEEN LEAD WIRES

B A

SWITCH

IN POSITION INDICATED

POSITION

BK/R

RED

RED/

GRAY

BLACK

LOCK

OFF

TO INTERCONNECT

IGN

HARNESS

RIGHT-HAND

ACC

[22A]

CONTROL

MAIN

INTERCONNECT

[22B]

HARNESS

[1A]

[33D] [33C]

[1B]

(BLACK)

[33B]

RIGHT

LEFT

GND2

GND1

R/BK

MAIN FUSE BLOCK COVER

R/GY

10A

87A

R/BK

[64]

IGNITION

15A

P&A IGN RADIO PWR

JUMPER HARNESS

BATTERY

[126B]

[126A]

SWITCH, HDI

BRAKE

15A

FROM MAIN

RELAY

BN/GY

BATTERY RADIO MEM

HARNESS [33A]

KEY SWITCH IGN RELAY

SPARE FUSES

P&A

ACCESS.

CRUISE/BRK

[33A]

[1A]

[1B]

(BK)

HEADLAMPS IGN

LIGHTS

INSTRUMENTS

IGNITION

R/GY

IGNITION

R/BK

SWITCH

[33B]

START RELAY

R/GY

FROM MAIN

R/BK

10A

TN/GN

BRAKE

HARNESS [33A]

BK/R

RELAY

15A

IGNITION

BK/R

R/GY

87A

SWITCH, DOM

(GY)

15A

[2A]

(GRAY)

[2B]

IGNITION SWITCH LEGEND (DOM)

"X" INDICATES CONTINUITY

15A

SWITCH

BETWEEN LEAD WIRES

POSITION

IN POSITION INDICATED

[123B]

[123A]

RED/

MAIN

INTERCONNECT

RED

GRAY

BLACK

HARNESS

LOCK

[2B]

(2A)

OFF

MAIN FUSE BLOCK

IGN

ACC

2005 FLHT, FLHTC, FLHTCU and FLTR, DOMESTIC and INTERNATIONAL Models,

Starting and Charging

8-53

HOME

2005 FLHT, FLHTC, FLHTCU and FLTR

DOMESTIC and INTERNATIONAL Models,

Starting and Charging

8-54

2005 Touring: Wiring

HOME

SWITCH

BROWN/

PINK/

VIOLET/

GRAY/

HAND CONTROLS

POSITION

WHITE

BLACK

WHITE

RIGHT

MODE

ALL MODELS

DOWN

EXCEPT

FLHTP

RADIO FUNCTION SWITCH

LEFT

HIGH

RIGHT

TURN

BEAM

NEUTRAL

OIL

TURN

RIGHT DIRECTIONAL SWITCH

ENGINE OFF/RUN SWITCH

START SWITCH

BK TN

GN/Y

+ RT

CRUISE SET/RESUME SWITCH

LT W

- N

(ULTRA MODELS ONLY)

SWITCH

BLUE/

ORANGE/

WHITE/

POSITION

BLACK

WHITE

BLUE

SET

RESUME

[21B]

STOP LAMP SWITCH

1 2 3 4 5 6 7 8 9 10

[22B]

TO INTERCONNECT

O/W

HARNESS

R/BE

[21A]

W/BK

W/BN

TO INTERCONNECT

BK/R

BN/W

HARNESS

GY/W

[22A]

PK/W

V/BK

W/BE

BE/BK

O/BK

DASH PANEL MOUNTED SWITCHES

GY/GN

NOT INCLUDED ON FLHTP-FRG

GN/BE

"CRUISE" & "SPEAKER" SWITCHES

PK/W

BN/BK

TO INTERCONNECT

NOT USED ON FLTR

NOT INCLUDED ON FLHT, FLHTC, OR FLHTC-I

V/BK

HARNESS

Y/BK

W/V

[24A]

SPOT

SPEAKER

CRUISE

ACCY

O/W

[24B]

SWITCH

VIOLET/

GRAY/

ORANGE/

BROWN/

POSITION

BLACK

GREEN

BLACK

+SQ UP (FORE)

PTT (PUSH)

-SQ DN (AFT)

[105C]

[105D]

PTT & SQ

(PUSH TO TALK & SQUELSCH)

(ULTRA MODELS ONLY)

CONNECTOR ONLY ON FLTR

HORN SWITCH

HEADLAMP HI/LO SWITCH

LEFT DIRECTIONAL SWITCH

LEFT

RADIO AUDIO CONTROL

HAND CONTROLS

SWITCH

PINK/

GREEN/

BROWN/

GRAY/

ALL MODELS

POSITION

WHITE

BLUE

BLACK

GREEN

[105B]

+VOL

EXCEPT

AUDIO

1211109 8 7 6 5 4 3

FLHTP

-VOL

TO INTERCONNECT

HARNESS

[105A]

f2227w8x

2005 FLHT, FLHTC, FLHTCU and FLTR, DOMESTIC and INTERNATIONAL Models,

Handlebar Controls, Indicator Lamps and Fairing Cap/Instrument Nacelle Switches

8-55

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