Harley Davidson 2013 Sportster Models. Service Manual

1.27

STORAGE

PLACING IN STORAGE

TOOL NAME

PART NUMBER

STORAGE COVER

98716-87A

Do not store motorcycle with gasoline in tank within the
home or garage where open flames, pilot lights, sparks or
electric motors are present. Gasoline is extremely flam-
mable and highly explosive, which could result in death
or serious injury. (00003a)

Change the engine oil. See

1.6 ENGINE OIL AND FILTER,

Changing Oil and Filter

Check the transmission lubricant level. See

1.10 TRANS-

MISSION LUBRICANT, Transmission Lubrication

Avoid spills. Slowly remove filler cap. Do not fill above
bottom of filler neck insert, leaving air space for fuel
expansion. Secure filler cap after refueling. Gasoline is
extremely flammable and highly explosive, which could
result in death or serious injury. (00028a)

Use care when refueling. Pressurized air in fuel tank can
force gasoline to escape through filler tube. Gasoline is
extremely flammable and highly explosive, which could
result in death or serious injury. (00029a)

Fill fuel tank. Add fuel stabilizer following manufacturer's
instructions.

Remove the spark plugs, inject a few squirts of engine oil
into each cylinder and crank the engine 5-6 revolutions.
Replace the spark plugs.

Inspect rear belt deflection. See

1.24 WHEEL ALIGN-

MENT

Inspect rear belt and sprockets. See

1.12 DRIVE BELT

AND SPROCKETS

Inspect air cleaner filter. See

1.7 AIR FILTER, XL Models

except XL 1200V

1.7 AIR FILTER, XR 1200X

Lubricate controls. See

1.14 CABLE AND CHASSIS

LUBRICATION

Inspect operation of all electrical equipment and switches.

10. Check tire inflation and inspect tires for wear and/or

damage. See

1.8 TIRES AND WHEELS

. If the motorcycle

will be stored for an extended period of time, securely
support the motorcycle under the frame so that all weight
is off the tires.

Be sure that brake fluid or other lubricants do not contact
brake pads or discs. Such contact can adversely affect
braking ability, which could cause loss of control, resulting
in death or serious injury. (00290a)

11. Wash painted and chrome-plated surfaces. Apply a light

film of oil to exposed unpainted surfaces.

Unplug or turn OFF battery charger before connecting
charger cables to battery. Connecting cables with charger
ON can cause a spark and battery explosion, which could
result in death or serious injury. (00066a)

Explosive hydrogen gas, which escapes during charging,
could cause death or serious injury. Charge battery in a
well-ventilated area. Keep open flames, electrical sparks
and smoking materials away from battery at all times.
KEEP BATTERIES AWAY FROM CHILDREN. (00065a)

12. Remove battery from vehicle. Charge battery until the

correct voltage is obtained. Charge the battery every other
month if it is stored at temperatures below 60 °F (16 °C).
Charge battery once a month if it is stored at temperatures
above 60 °F (16 °C). See

1.22 BATTERY MAINTENANCE

Unplug or turn OFF battery charger before disconnecting
charger cables from battery. Disconnecting clamps with
charger ON can cause a spark and battery explosion, which
could result in death or serious injury. (00067a)

13. If the motorcycle is to be covered, use a material that will

breathe, such as STORAGE COVER (Part No. 98716-
87A) or light canvas. Plastic materials that do not breathe
promote the formation of condensation, which leads to
corrosion.

REMOVAL FROM STORAGE

The clutch failing to disengage can cause loss of control,
which could result in death or serious injury. Prior to
starting after extended periods of storage, place transmis-
sion in gear and push vehicle back and forth several times
to assure proper clutch disengagement. (00075a)

Charge and install battery. If main fuse was removed, plug
it in.

Remove and inspect the spark plugs. Replace if neces-
sary.

Clean the air cleaner element.

If fuel tank was drained, fill fuel tank with fresh gasoline.

HOME

1-74 2013 Sportster Service: Maintenance

1.28

TROUBLESHOOTING

GENERAL

The Troubleshooting section of this manual is a guide to
diagnose problems. Read the appropriate sections of this
manual before performing any work. Improper repair and/or
maintenance could result in death or serious injury.
(00528b)

Use the symptoms listed for general troubleshooting. More
than one condition may be present at a time. Check all possible
items to keep motorcycle in good operating condition.

NOTE

See the electrical diagnostic manual for additional information.

ENGINE

Starter Motor Does Not Operate or Does Not
Turn Engine Over

Engine run switch in OFF position.

Ignition switch not in IGNITION position.

Discharged battery, loose or corroded connections
(solenoid chatters).

Starter control circuit, relay, or solenoid faulty.

Electric starter shaft pinion gear not engaging or overrun-
ning clutch slipping.

TSM/TSSM/HFSM Bank Angle Sensor tripped and ignition
switch not cycled OFF then back to IGNITION position.

Security system activated.

Motorcycle in gear and clutch not pulled in.

Main fuse not in place.

10. Jiffy stand down and transmission in gear (HDI models).

Engine Turns Over But Does Not Start

Fuel tank empty.

Fuel filter clogged.

Plugged fuel injectors.

Discharged battery, loose or damaged battery terminal
connections.

Fouled spark plugs.

Spark plug cables in bad condition and shorting, cable
connections loose or cables connected to incorrect cylin-
ders.

Ignition timing incorrect due to faulty coil, ECM or sensors
(TMAP, CKP) and/or TSM/TSSM/HFSM.

Bank Angle Sensor tripped and ignition/light key switch
not cycled OFF then back to IGNITION.

Damaged wire or loose wire connection at ignition coil,
battery or ECM connector.

10. Sticking or damaged valve(s) or wrong length pushrod(s).

11. Engine lubricant too heavy (winter operation).

NOTE

For cold weather starts, always disengage clutch.

Starts Hard

Spark plugs in bad condition, have improper gap or are
partially fouled.

Spark plug cables in bad condition.

Battery nearly discharged.

Damaged wire or loose wire connection at battery terminal,
ignition coil or ECM connector.

Ignition not functioning properly (possible sensor failure).

Faulty ignition coil.

Fuel tank filler cap vent plugged or fuel line closed off
restricting fuel flow.

Water or dirt in fuel system.

Intake air leak.

10. Partially plugged fuel injectors.

11. Valves sticking.

12. Engine lubricant too heavy (winter operation).

NOTE

For cold weather starts, always disengage clutch.

Starts But Runs Irregularly or Misses

Spark plugs in bad condition or partially fouled.

Spark plug cables in bad condition and shorting or leaking.

Spark plug gap too close or too wide.

Faulty ignition coil, ECM, or sensor (TMAP, CKP, ET or
O2).

Battery nearly discharged.

Damaged wire or loose connection at battery terminals,
ignition coil or ECM connector.

Intermittent short circuit due to damaged wire insulation.

Water or dirt in fuel system.

Fuel tank vent system plugged.

10. Air leak at intake manifold or air cleaner.

11. Partially plugged fuel injectors.

12. Damaged intake or exhaust valve(s).

13. Weak or damaged valve springs.

14. Incorrect valve timing.

Spark Plug Fouls Repeatedly

Incorrect spark plug.

Piston rings badly worn or damaged.

HOME

1-76 2013 Sportster Service: Maintenance

Fuel mixture too rich.

Valve guides or seals badly worn or damaged.

Pre-Ignition or Detonation (Knocks or Pings)

Excessive carbon deposit on piston head or in combustion
chamber.

Incorrect heat range spark plug.

Faulty spark plug(s).

Ignition timing advanced. ECM or sensors (CKP, ET or
TMAP) defective.

Fuel octane rating too low.

Intake manifold vacuum leak.

Check Engine Light Illuminates During
Operation

Fault detected. See the electrical diagnostic manual for this
motorcycle.

Overheating

Insufficient oil supply or oil not circulating.

Insufficient air flow over engine.

Leaking valve(s).

Heavy carbon deposits.

Ignition timing retarded. ECM or sensor (CKP, TMAP)
defective.

Valve Train Noise

Low oil pressure caused by oil feed pump not functioning
properly or oil passages obstructed.

Faulty hydraulic lifter(s).

Bent pushrod(s).

Incorrect pushrod length.

Cam(s), cam gear(s), or cam bushing(s) worn.

Rocker arm binding on shaft.

Valve sticking in guide.

Excessive Vibration

Stabilizer links worn or loose, or stabilizer link brackets
loose or damaged.

Isolators worn or isolator bolts loose or damaged.

Isolator mounting brackets (left side of vehicle) loose or
damaged.

Rubber mounts loose or worn.

Rear fork pivot shaft fasteners loose.

Front engine mounting bolts loose.

Exhaust system binding or hitting frame.

Engine/transmission and rear wheel not aligned properly.

Damaged frame.

10. Ignition timing advanced due to faulty sensor inputs (CKP,

TMAP)/poorly tuned engine.

11. Primary chain badly worn or links tight as a result of

insufficient lubrication or misalignment.

12. Wheels not aligned, rims bent, or tires worn or damaged.

13. Internal engine problem.

LUBRICATION SYSTEM

TOOL NAME

PART NUMBER

BLACK LIGHT LEAK DETECTOR

HD-35457

Oil Does Not Return To Oil Tank

Oil tank empty.

Oil pump gerotors damaged. The oil pump is not func-
tioning.

Restricted oil hoses or fittings.

Restricted oil filter.

Engine Uses Too Much Oil Or Smokes
Excessively

Piston rings badly worn or damaged.

Valve guide(s) or seal(s) worn or damaged.

Restricted oil filter.

Oil tank overfilled.

Restricted oil return hose to tank.

Restricted breather operation.

Plugged crankcase scavenge port.

Oil diluted with gasoline.

Engine Leaks Oil From Cases, Pushrods,
Hoses, Etc.

Loose parts.

Imperfect seal at gaskets, pushrod cover, washers, etc.

NOTE

To aid locating leaks, use BLACK LIGHT LEAK DETECTOR
(Part No. HD-35457).

Restricted oil return hose to tank.

Restricted breather passage(s) to air cleaner.

Restricted oil filter.

Oil tank overfilled.

Porosity.

Low Oil Pressure

Oil tank underfilled.

Faulty low oil pressure switch.

Worn oil pump gerotor(s).

Worn pinion shaft drive gear.

HOME

2013 Sportster Service: Maintenance 1-77

Restricted feed hose from oil tank.

Restricted high-pressure feed hose to oil filter housing.

Oil diluted with gasoline.

Oil bypass plunger stuck open.

High Oil Pressure

Oil tank overfilled.

Restricted oil tank return hose.

Oil bypass plunger stuck closed.

ELECTRICAL SYSTEM

NOTE

For diagnostic information see the electrical diagnostic manual.

Alternator Does Not Charge

Voltage regulator module not grounded.

Engine ground wire loose or damaged.

Faulty voltage regulator module.

Loose or damaged wires in charging circuit.

Faulty stator and/or rotor.

Alternator Charge Rate Is Below Normal

Weak or damaged battery.

Loose connections.

Faulty voltage regulator module.

Faulty stator and/or rotor.

Speedometer Operates Erratically

Contaminated vehicle speed sensor (remove sensor and
clean off metal particles).

Loose connections.

TRANSMISSION

Shifts Hard

Clutch dragging slightly.

Transmission lubricant level too high.

Transmission lubricant too heavy (winter operation).

Shifter return spring (inside primary chaincase) bent or
broken.

Bent shifter rod.

Shifter forks sprung or damaged.

Corners worn off gear dogs and shifter dog rings.

Jumps Out Of Gear

Shifter engaging parts (inside transmission) badly worn
and rounded.

Shifter forks bent.

Shifter drum damaged/worn.

Damaged gears.

Clutch Slips

Clutch controls improperly adjusted.

Worn friction plates.

Insufficient clutch spring tension.

Clutch Drags Or Does Not Release

Lubricant level too high in primary chaincase.

Clutch controls improperly adjusted.

Clutch plates warped.

Insufficient clutch spring tension.

Primary chain badly misaligned or too tight.

Clutch Chatters

Friction plates or steel plates worn, warped or dragging.

HANDLING

Tires improperly inflated. Do not overinflate.

Loose wheel axle nuts. Tighten to torque specification.

Improper vehicle alignment: rear wheel out of alignment
with frame and front wheel.

Rims and tires out-of-true sideways.

Rims and tires out-of-round or eccentric with hub.

Loose spokes (models with laced wheels).

Irregular or peaked front tire tread wear.

Damaged tires or improper front-rear tire combination.

Tire and wheel unbalanced.

10. Steering head bearings improperly adjusted or pitted or

worn bearings and races.

11. Shock absorbers damaged/worn - not functioning normally.

12. Heavy front end loading. Non-standard equipment on the

front end (such as heavy radio receivers, extra lighting
equipment, or luggage) tends to cause unstable handling.

13. Engine mounts/stabilizer links loose, worn or damaged.

14. Rear fork pivot assembly: improperly tightened or

assembled, or loose, pitted or damaged pivot bearings.

BRAKES

Brake Does Not Hold Normally

Brake fluid reservoir low, system leaking or pads worn.

Brake system contains air bubbles.

Master cylinder/caliper piston seals worn or parts dam-
aged.

Brake pads contaminated with grease or oil.

Brake pads badly worn.

Brake disc badly worn or warped.

Brake drags - insufficient brake pedal or hand lever free
play, caliper piston worn or damaged, or excessive brake
fluid in reservoir.

HOME

1-78 2013 Sportster Service: Maintenance

sm01478a

1. Oil filter
2. Indicator switch
3. Switch connector [120]

Figure 3-2. Oil Pressure Indicator Switch

sm00215

1. Gauge
2. Adapter, pressure switch hole (XL models)
3. Adapter, oil cooler line (XR 1200X)
4. Banjo bolt
5. Washers (2)

Figure 3-3. Oil Pressure Test Gauge Set

sm01479a

1. Oil pressure gauge banjo fitting
2. Banjo bolt
3. Washer (2)
4. Adapter
5. Oil pressure gauge hose

Figure 3-4. Oil Pressure Test Connections

sm05383a

1. Oil pressure gauge banjo fitting
2. Banjo bolt
3. Washer (2)
4. Oil cooler connector
5. Adapter
6. Oil cooler hose fitting

Figure 3-5. Oil Pressure Test Connections: XR 1200X

HOME

3-12 2013 Sportster Service: Engine

2.1

FASTENER TORQUE VALUES

FASTENER TORQUE VALUES IN THIS
CHAPTER

The table below lists torque values for all fasteners presented
in this chapter.

NOTES

TORQUE VALUE

FASTENER

2.5 WHEELS, General

81-88 Nm

60-65 ft-lbs

Axle, front, nut

2.5 WHEELS, Front Wheel

81-88 Nm

60-65 ft-lbs

Axle, front, nut

2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation

81-88 Nm

60-65 ft-lbs

Axle, front, nut

2.10 FRONT BRAKE CALIPER: XR
1200X, Installation

81-88 Nm

60-65 ft-lbs

Axle, front, nut

2.5 WHEELS, Front Wheel

28.5-36.6 Nm

21-27 ft-lbs

Axle, front, pinch screw: XL Models

2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation

28.5-36.6 Nm

21-27 ft-lbs

Axle, front, pinch screw: XL Models

2.5 WHEELS, Front Wheel

55.6-65.1 Nm

41-48 ft-lbs

Axle, front, pinch screw: XR 1200X

2.10 FRONT BRAKE CALIPER: XR
1200X, Installation

55.6-65.1 Nm

41-48 ft-lbs

Axle, front, pinch screw: XR 1200X

2.5 WHEELS, General

129-142 Nm

95-105 ft-lbs

Axle, rear, nut

2.5 WHEELS, Rear Wheel

129-142 Nm

95-105 ft-lbs

Axle, rear, nut

2.22 BELT GUARD AND DEBRIS
DEFLECTOR, Belt Guard: XL Models

13.6-20.4 Nm

120-180

in-lbs

Belt guard screw: XL Models

2.22 BELT GUARD AND DEBRIS
DEFLECTOR, Belt Guard: XR 1200X

8.1-10.8 Nm

72-96

in-lbs

Belt guard screw: XR 1200X

2.10 FRONT BRAKE CALIPER: XR
1200X, Assembly

16.9-24.5 Nm

12-18 ft-lbs

Brake caliper, front, bridge bolt

2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation

38.0-51.6 Nm

28-38 ft-lbs

Brake caliper, front, mounting bolt

2.10 FRONT BRAKE CALIPER: XR
1200X, Installation

38.0-51.6 Nm

28-38 ft-lbs

Brake caliper, front, mounting bolt

2.9 FRONT BRAKE CALIPER: XL
MODELS, Assembly

4.0-6.9 Nm

35-61

in-lbs

Brake caliper bleeder valve

2.10 FRONT BRAKE CALIPER: XR
1200X, Assembly

4.0-6.9 Nm

35-61

in-lbs

Brake caliper bleeder valve

2.16 BRAKE LINES, Rear Brake Line: XL Models

4.0-6.9 Nm

35-61

in-lbs

Brake caliper bleeder valve

2.16 BRAKE LINES, Rear Brake Line: XR 1200X

4.0-6.9 Nm

35-61

in-lbs

Brake caliper bleeder valve

2.17 BLEEDING BRAKES, Procedure

4.0-6.9 Nm

35-61

in-lbs

Brake caliper bleeder valve

2.5 WHEELS, Front Wheel/Cast front wheel

21.7-32.6 Nm

16-24 ft-lbs

Brake disc, front, screw

2.5 WHEELS, Front Wheel

21.7-32.6 Nm

16-24 ft-lbs

Brake disc, front, screw

2.5 WHEELS, Front Wheel

21.7-32.6 Nm

16-24 ft-lbs

Brake disc, front, screw

2.5 WHEELS, Front Wheel/Laced front wheel

21.7-32.6 Nm

16-24 ft-lbs

Brake disc, front, screw

2.5 WHEELS, Rear Wheel

40.7-61.1 Nm

30-45 ft-lbs

Brake disc, rear, screw

2.16 BRAKE LINES, Rear Brake Line: XL Models

3.4-4.5 Nm

30-40

in-lbs

Brake hose clamp to battery tray screw

2.16 BRAKE LINES, Rear Brake Line: XL Models

3.4-4.5 Nm

30-40

in-lbs

Brake hose clamp to rear fork screw

2.16 BRAKE LINES, Rear Brake Line: XL Models

8.14-13.6 Nm

72-120

in-lbs

Brake line/switch, rear, tee bracket
screw: XL Models

2.16 BRAKE LINES, Rear Brake Line: XR 1200X

1.9-2.5 Nm

17-22

in-lbs

Brake line/switch, rear, tee bracket
screw: XR 1200X

HOME

2013 Sportster Service: Chassis 2-1

NOTES

TORQUE VALUE

FASTENER

2.8 FRONT BRAKE MASTER CYLINDER, Install-
ation

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.10 FRONT BRAKE CALIPER: XR
1200X, Installation

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Installation

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.12 REAR BRAKE MASTER CYLINDER: XR
1200X, Installation

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.14 REAR BRAKE CALIPER: XL
MODELS, Installation

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.15 REAR BRAKE CALIPER: XR 1200X, Installa-
tion

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.16 BRAKE LINES, Front Brake Line

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.16 BRAKE LINES, Front Brake Line

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.16 BRAKE LINES, Rear Brake Line: XL Models

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.16 BRAKE LINES, Rear Brake Line: XR 1200X

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.16 BRAKE LINES, Front Brake Line

5.1-7.4 Nm

45-65

in-lbs

Brake line clamp screw, fork bracket

2.16 BRAKE LINES, Front Brake Line

13.6-19.0 Nm

120-168

in-lbs

Brake line clamp screw, steering stem,
XL Models

2.16 BRAKE LINES, Front Brake Line

11-16 Nm

96-144

in-lbs

Brake line clamp screw, steering stem,
XR 1200X

2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation

1.0-2.0 Nm

9-17

in-lbs

Brake master cylinder, front, reservoir
cover screw

2.10 FRONT BRAKE CALIPER: XR
1200X, Installation

1.0-2.0 Nm

9-17

in-lbs

Brake master cylinder, front, reservoir
cover screws

2.17 BLEEDING BRAKES, Procedure

1.0-2.0 Nm

9-17

in-lbs

Brake master cylinder, front, reservoir
cover screws

2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Installation

23.1-29.9 Nm

17-22 ft-lbs

Brake master cylinder, rear, mounting
screw: XL Models

2.12 REAR BRAKE MASTER CYLINDER: XR
1200X, Installation

8.1-10.9 Nm

72-96

in-lbs

Brake master cylinder, rear, mounting
screw: XR 1200X

2.12 REAR BRAKE MASTER CYLINDER: XR
1200X, Assembly

14.7-19.6 Nm

130-173

in-lbs

Brake master cylinder, rear, pushrod nut:
XR 1200X

2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Assembly

14.7-19.6 Nm

130-173

in-lbs

Brake master cylinder, rear, pushrod
shoulder nut

2.8 FRONT BRAKE MASTER CYLINDER, Install-
ation

12.2-14.9 Nm

108-132

in-lbs

Brake master cylinder clamp, front,
screw

2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Installation

23.1-29.9 Nm

17-22 ft-lbs

Brake master cylinder mounting bracket,
rear, screw: XL Models

2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Installation

23.1-29.9 Nm

17-22 ft-lbs

Brake master cylinder mounting bracket,
rear, screw: XL Models

2.13 REAR BRAKE MASTER CYLINDER
RESERVOIR, Installation: XL Models

2.3-2.8 Nm

20-25

in-lbs

Brake master cylinder reservoir, rear,
mounting screw

2.13 REAR BRAKE MASTER CYLINDER
RESERVOIR, Installation: XR 1200X

4.1-6.8 Nm

36-60

in-lbs

Brake master cylinder reservoir, rear,
mounting screw

2.23 REAR FORK, Installation

2.3-2.8 Nm

20-25

in-lbs

Brake master cylinder reservoir, rear,
mounting screw

2.9 FRONT BRAKE CALIPER: XL
MODELS, Installing Brake Pads in Caliper

14.8-19.6 Nm

131-173

in-lbs

Brake pad pin

HOME

2-2 2013 Sportster Service: Chassis

NOTES

TORQUE VALUE

FASTENER

2.10 FRONT BRAKE CALIPER: XR
1200X, Assembly

14.8-19.6 Nm

131-173

in-lbs

Brake pad pin

2.14 REAR BRAKE CALIPER: XL
MODELS, Installation

14.8-19.6 Nm

131-173

in-lbs

Brake pad pin

2.9 FRONT BRAKE CALIPER: XL
MODELS, Installing Brake Pads in Caliper

2.0-2.9 Nm

18-25

in-lbs

Brake pad pin plug

2.14 REAR BRAKE CALIPER: XL
MODELS, Installation

2.0-2.9 Nm

18-25

in-lbs

Brake pad pin plug

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

17.6-23.0 Nm

13-17 ft-lbs

Brake pedal clevis screw

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

17.6-23.0 Nm

13-17 ft-lbs

Brake pedal clevis screw

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

13.6-20.4 Nm

120-180

in-lbs

Brake rod to bell crank screw

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

13.6-20.4 Nm

120-180

in-lbs

Brake rod to bell crank screw

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

13.6-20.4 Nm

120-180

in-lbs

Brake rod to brake pedal screw

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

13.6-20.4 Nm

120-180

in-lbs

Brake rod to brake pedal screw

2.14 REAR BRAKE CALIPER: XL
MODELS, Installation

19.6-24.5 Nm

15-18 ft-lbs

Caliper bolt pin: XL Models

2.14 REAR BRAKE CALIPER: XL
MODELS, Installation

9.8-14.7 Nm

87-130

in-lbs

Caliper to mouting bracket: XL Models

2.29 CLUTCH CONTROL, Assembly and Installa-
tion

4.1-12.2 Nm

36-108

in-lbs

Clutch cable fitting

2.29 CLUTCH CONTROL, Assembly and Installa-
tion

10.2-13.6 Nm

90-120

in-lbs

Clutch inspection cover screws

2.29 CLUTCH CONTROL, Assembly and Installa-
tion

0.9-1.5 Nm

8-13

in-lbs

Clutch lever anti-rattle spring screw

2.8 FRONT BRAKE MASTER CYLINDER, Install-
ation

10.9-13.6 Nm

96-120

in-lbs

Cylinder head exhaust port nut

2.22 BELT GUARD AND DEBRIS
DEFLECTOR, Debris Deflector: XL Models

4.1-6.8 Nm

36-60

in-lbs

Debris deflector screw: XL Models

2.22 BELT GUARD AND DEBRIS
DEFLECTOR, Debris Deflector: XR 1200X

8.1-10.8 Nm

72-96

in-lbs

Debris deflector screw: XR 1200X

2.26 FRONT ENGINE MOUNT/ISOLATOR, Install-
ation

129-142 Nm

95-105 ft-lbs

Engine mount, front, bolt

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

40.7-44.7 Nm

30-33 ft-lbs

Exhaust pipe clamp bracket screw

2.35 REAR FENDER: XR 1200X, Installation

8.1-13.6 Nm

72-120

in-lbs

Fender, inner screw: XR 1200X

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, XL 883R/L

14.9-24.4 Nm

132-216

in-lbs

Fender, rear, mounting fastener

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, XL 1200C/C
ANV/CP/CA/CB

10.9-17.6 Nm

96-156

in-lbs

Fender, rear, mounting fastener

HOME

2013 Sportster Service: Chassis 2-3

NOTES

TORQUE VALUE

FASTENER

2.34 REAR FENDER AND LICENSE PLATE
BRACKET: XL 883N, XL 1200X/V, Assembly and
Installation

2.3-2.8 Nm

20-25

in-lbs

Fender brace, rear, screw

2.31 FRONT FENDER, All Models

21-25 Nm

15-19 ft-lbs

Fender bracket to forks, front: XR 1200X

2.34 REAR FENDER AND LICENSE PLATE
BRACKET: XL 883N, XL 1200X/V, Assembly and
Installation

14.9-24.4 Nm

132-216

in-lbs

Fender support, rear, screw

2.31 FRONT FENDER, All Models

4.1-6.8 Nm

30-60

in-lbs

Fender to bracket, front: XR 1200X

2.31 FRONT FENDER, All Models/Tighten in cross
pattern.

3.4-4.7 Nm

30-42

in-lbs

Fender to fork brace, front: XL 1200X

2.31 FRONT FENDER, All Models

10.9-17.6 Nm

96-156

in-lbs

Fender to forks, front: XL except XL
1200X

2.42 RIDER FOOT CONTROLS: XR 1200X, Left
Footrest and Shift Lever Assembly

61-68 Nm

45-50 ft-lbs

Footrest bracket fastener: XR 1200X

2.42 RIDER FOOT CONTROLS: XR 1200X, Right
Footrest and Rear Brake Pedal Assembly

17.6-23.0 Nm

13-17 ft-lbs

Footrest clevis fastener: XR 1200X

2.42 RIDER FOOT CONTROLS: XR 1200X, Left
Footrest and Shift Lever Assembly

17.6-23.0 Nm

13-17 ft-lbs

Footrest clevis fastener: XR 1200X

2.23 REAR FORK, Installation

61-68 Nm

45-50 ft-lbs

Footrest mount fastener

2.29 CLUTCH CONTROL, Assembly and Installa-
tion

61-68 Nm

45-50 ft-lbs

Footrest mount fastener

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

61-68 Nm

45-50 ft-lbs

Footrest mount fastener

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

61-68 Nm

45-50 ft-lbs

Footrest mount fastener

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly

61-68 Nm

45-50 ft-lbs

Footrest mount fastener

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

8.1- 12.2 Nm

72-108

in-lbs

Footrest wear peg

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Left Footrest and Shift Lever
Assembly

8.1- 12.2 Nm

72-108

in-lbs

Footrest wear peg

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

8.1-12.2 Nm

72-108

in-lbs

Footrest wear peg

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly

8.1-12.2 Nm

72-108

in-lbs

Footrest wear peg

2.42 RIDER FOOT CONTROLS: XR 1200X, Right
Footrest and Rear Brake Pedal Assembly

8.1-12.2 Nm

72-108

in-lbs

Footrest wear peg

2.42 RIDER FOOT CONTROLS: XR 1200X, Left
Footrest and Shift Lever Assembly

8.1-12.2 Nm

72-108

in-lbs

Footrest wear peg

2.19 FRONT FORK: XL MODELS, Installation

40.7-47.5 Nm

30-35 ft-lbs

Fork, front, bracket pinch screw

2.19 FRONT FORK: XL MODELS, Installation

40.7-47.5 Nm

30-35 ft-lbs

Fork, front, bracket pinch screw

2.20 FRONT FORK: XR 1200X, Installation

40.7-47.5 Nm

30-35 ft-lbs

Fork, front, bracket pinch screw

2.19 FRONT FORK: XL MODELS, Changing Fork
Oil: XL Models

1.5-2.0 Nm

13-17

in-lbs

Fork, front, oil drain screw: XL 883N/R

2.21 FORK STEM AND BRACKET
ASSEMBLY, Assembly and Installation

31.2-36.6 Nm

23-27 ft-lbs

Fork, front, stem bolt, 1st torque

HOME

2-4 2013 Sportster Service: Chassis

NOTES

TORQUE VALUE

FASTENER

2.21 FORK STEM AND BRACKET
ASSEMBLY, Assembly and Installation

8.1-10.9 Nm

72-96

in-lbs

Fork, front, stem bolt, final torque

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

81.4-95.0 Nm

60-70 ft-lbs

Fork, lower front, pivot/engine mount bolt

2.23 REAR FORK, Installation

81.4-95.0 Nm

60-70 ft-lbs

Fork, rear, pivot/engine mount bolt

2.31 FRONT FENDER, All Models

25-30 Nm

18-22 ft-lbs

Fork brace to forks: XL 1200X

2.20 FRONT FORK: XR 1200X, Assembly

29-39 Nm

21-29 ft-lbs

Fork cap to outer tube: XR 1200X

2.20 FRONT FORK: XR 1200X, Assembly

26-30 Nm

19-22 ft-lbs

Fork piston rod hex nut: XR 1200X

2.19 FRONT FORK: XL MODELS, Changing Fork
Oil: XL Models

29.9-78.7 Nm

22-58 ft-lbs

Fork slider tube cap

2.19 FRONT FORK: XL MODELS, Installation

29.9-78.7 Nm

22-58 ft-lbs

Fork slider tube cap

2.19 FRONT FORK: XL MODELS, Assembly

14.9-24.4 Nm

132-216

in-lbs

Fork slider tube fastener: XL Models

2.21 FORK STEM AND BRACKET
ASSEMBLY, Assembly and Installation

40.7-47.5 Nm

30-35 ft-lbs

Fork stem pinch bolt

2.21 FORK STEM AND BRACKET
ASSEMBLY, Assembly and Installation

40.7-47.5 Nm

30-35 ft-lbs

Fork stem pinch bolt

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Left Footrest and Shift Lever
Assembly

21.7-27.1 Nm

16-20 ft-lbs

Gear shift lever pinch screw

2.30 HANDLEBAR, Installation

16.3-24.4 Nm

12-18 ft-lbs

Handlebar clamp screw

2.30 HANDLEBAR, Installation

16.3-24.4 Nm

12-18 ft-lbs

Handlebar clamp screw

2.30 HANDLEBAR, Installation

16.3-24.4 Nm

12-18 ft-lbs

Handlebar clamp screw

2.30 HANDLEBAR, Installation

16.3-24.4 Nm

12-18 ft-lbs

Handlebar clamp screw

2.30 HANDLEBAR, Installation

16.3-24.4 Nm

12-18 ft-lbs

Handlebar clamp screw

2.30 HANDLEBAR, Installation

16.3-24.4 Nm

12-18 ft-lbs

Handlebar clamp screw

2.29 CLUTCH CONTROL, Assembly and Installa-
tion

12.2-14.9 Nm

108-132

in-lbs

Handlebar control lever clamp screw

2.30 HANDLEBAR, Installation

12.2-14.9 Nm

108-132

in-lbs

Handlebar control lever clamp screw

2.30 HANDLEBAR, Installation

40.7-54.3 Nm

30-40 ft-lbs

Handlebar riser bolt, lower

2.30 HANDLEBAR, Installation

40.7-54.3 Nm

30-40 ft-lbs

Handlebar riser bolt, lower

2.30 HANDLEBAR, Installation

0.9-1.4 Nm

8-12

in-lbs

Handlebar riser cover screw

2.5 WHEELS, Front Wheel/XL 883N

21.7-32.6 Nm

16-24 ft-lbs

Hub plate mounting screw

2.26 FRONT ENGINE MOUNT/ISOLATOR, Install-
ation

33.9-47.5 Nm

25-35 ft-lbs

Isolator, front, mounting bracket screw

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

33.9-47.5 Nm

25-35 ft-lbs

Isolator, front, mounting bracket screw

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, License Plate Bracket: XL
1200C/C ANV/CP/CA/CB

2.3-2.8 Nm

20-25

in-lbs

License plate, rear, keps nut, XL
1200C/C ANV/CP/CA/CB

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, License Plate Bracket: XL
883R/L

2.3-2.8 Nm

20-25

in-lbs

License plate bolt

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, License Plate Bracket: XL
1200C/C ANV/CP/CA/CB

2.3-2.8 Nm

20-25

in-lbs

License plate bracket, rear, fasteners:
XL 1200C/C ANV/CP/CA/CB

2.32 FRONT LICENSE PLATE: INDIA
MODELS, Front License Plate: XL Models (India)

1.1-1.7 Nm

10-15

in-lbs

License plate fasteners, front: XL
1200X/C/C ANV (India)

2.32 FRONT LICENSE PLATE: INDIA
MODELS, Front License Plate: XL Models (India)

1.1-1.7 Nm

10-15

in-lbs

License plate fasteners, front: XL
883L/N/R (India)

HOME

2013 Sportster Service: Chassis 2-5

NOTES

TORQUE VALUE

FASTENER

2.37 REAR LICENSE PLATE: INDIA
MODELS, Rear License Plate: XL Models (India)

1.1-1.7 Nm

10-15

in-lbs

License plate screw: XL 883L/R (India)

2.37 REAR LICENSE PLATE: INDIA
MODELS, Rear License Plate: XL Models (India)

1.1-1.7 Nm

10-15

in-lbs

License plate screw: XL 883N, XL 1200X
(India)

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, License Plate Bracket: XL
883R/L

2.3-2.8 Nm

20-25

in-lbs

License plate support bracket screws

2.8 FRONT BRAKE MASTER CYLINDER, Install-
ation

10.9-16.3 Nm

96-144

in-lbs

Mirror stem locknut

2.29 CLUTCH CONTROL, Assembly and Installa-
tion

10.9-16.3 Nm

96-144

in-lbs

Mirror stem locknut

2.43 PASSENGER FOOTRESTS, XR 1200X

20.4-25.8 Nm

15-19 ft-lbs

Muffler bracket to footrest bracket screw:
XR 1200X

2.43 PASSENGER FOOTRESTS, XL Models

61-68 Nm

45-50 ft-lbs

Passenger footrest support bracket
fastener: XL Models

2.43 PASSENGER FOOTRESTS, XR 1200X

61-68 Nm

45-50 ft-lbs

Passenger footrest support bracket
fastener: XR 1200X

2.35 REAR FENDER: XR 1200X, Installation

4.1-6.8 Nm

36-60

in-lbs

Passenger pillion retainer post screw:
XR 1200X

2.15 REAR BRAKE CALIPER: XR 1200X, Installa-
tion

19.6-24.5 Nm

14-18 ft-lbs

Rear caliper mounting bolt

2.15 REAR BRAKE CALIPER: XR 1200X, Installa-
tion

19.6-24.5 Nm

14-18 ft-lbs

Rear caliper pin bolt

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Left Footrest and Shift Lever
Assembly

61-68 Nm

45-50 ft-lbs

Rider footrest support bracket mounting
screw

2.20 FRONT FORK: XR 1200X, Assembly

90 Nm

66 ft-lbs

Rod guide case to inner tube: XR 1200X

2.36 SAREE GUARD: INDIA MODELS, Saree
Guard: XL 883R, XL 1200C/C ANV (India)

21.7-27.1 Nm

16-20 ft-lbs

Saree guard, left-front, passenger
footrest support bracket fastener

2.39 SEAT, Seat: XL Models

2.3-4.5 Nm

20-40

in-lbs

Seat mounting screw: XL Models

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, XL 883R/L

10.9-17.6 Nm

96-156

in-lbs

Seat post bolt

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, XL 1200C/C
ANV/CP/CA/CB

10.9-17.6 Nm

96-156

in-lbs

Seat post bolt

2.34 REAR FENDER AND LICENSE PLATE
BRACKET: XL 883N, XL 1200X/V, Assembly and
Installation

10.9-17.6 Nm

96-156

in-lbs

Seat post bolt

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Left Footrest and Shift Lever
Assembly

10.9-16.3 Nm

96-144

in-lbs

Shifter peg screw

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly

10.9-16.3 Nm

96-144

in-lbs

Shifter peg screw

2.42 RIDER FOOT CONTROLS: XR 1200X, Left
Footrest and Shift Lever Assembly

10.9-16.3 Nm

96-144

in-lbs

Shifter peg screw

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly

13.6-20.4 Nm

120-180

in-lbs

Shifter rod to shift lever screw

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly

13.6-20.4 Nm

120-180

in-lbs

Shifter rod to shift lever screw

HOME

2-6 2013 Sportster Service: Chassis

NOTES

TORQUE VALUE

FASTENER

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly

21.7-27.1 Nm

16-20 ft-lbs

Shift lever pinch screw

2.42 RIDER FOOT CONTROLS: XR 1200X, Left
Footrest and Shift Lever Assembly

13.6-20.3 Nm

120-180

in-lbs

Shift linkage fastener

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly

17.6-23.0 Nm

13-17 ft-lbs

Shift pedal clevis screw

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Adjusting Shift Pedal: Forward Con-
trols Models

9.5-14.9 Nm

84-132

in-lbs

Shift rod jamnuts

2.42 RIDER FOOT CONTROLS: XR
1200X, Adjusting Shift Lever

9.5-14.9 Nm

84-132

in-lbs

Shift rod jamnuts

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Adjusting Shift Pedal: Forward Con-
trols Models

13.6-20.4 Nm

120-180

in-lbs

Shift rod screw

2.42 RIDER FOOT CONTROLS: XR
1200X, Adjusting Shift Lever

13.6-20.4 Nm

120-180

in-lbs

Shift rod screw

2.5 WHEELS, Rear Wheel

61-68 Nm

45-50 ft-lbs

Shock absorber mounting bolt

2.15 REAR BRAKE CALIPER: XR 1200X, Installa-
tion

61-68 Nm

45-50 ft-lbs

Shock absorber mounting bolt

2.22 BELT GUARD AND DEBRIS
DEFLECTOR, Belt Guard: XL Models

61-68 Nm

45-50 ft-lbs

Shock absorber mounting bolt

2.24 SHOCK ABSORBERS, Installation/Apply 2-3
drops of LOCTITE 243 MEDIUM STRENGTH
THREADLOCKER AND SEALANT (blue) to the
threads.

61-68 Nm

45-50 ft-lbs

Shock absorber mounting bolt

2.24 SHOCK ABSORBERS, Installation

61-68 Nm

45-50 ft-lbs

Shock absorber mounting bolt

2.36 SAREE GUARD: INDIA MODELS, Saree
Guard: XL 883R, XL 1200C/C ANV (India)/Saree
Guards: Apply 2-3 drops of LOCTITE 243 MEDIUM
STRENGTH THREADLOCKER AND SEALANT to
the threads.

61-68 Nm

45-50 ft-lbs

Shock absorber mounting bolt

2.5 WHEELS, Sealed Wheel Bearings

21.7-32.6 Nm

16-24 ft-lbs

Single caliper cast front wheel hub plate
screw

2.7 CHECKING AND TRUING WHEELS, Truing
Laced Wheels

6.2 Nm

in-lbs

Spoke nipple

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

9.0-13.6 Nm

80-120

in-lbs

Sprocket cover, forward and lower screw

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

9.0-13.6 Nm

80-120

in-lbs

Sprocket cover, forward and lower
screws

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

9.0-13.6 Nm

80-120

in-lbs

Sprocket cover, forward and lower
screws

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

40.7-44.7 Nm

30-33 ft-lbs

Sprocket cover, rear screw

2.5 WHEELS, Rear Wheel

81.3 Nm

60 ft-lbs

Sprocket mounting screw, 1st torque

2.5 WHEELS, Rear Wheel

108.0 Nm

80 ft-lbs

Sprocket mounting screw, final torque

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link, lower front, frame bracket
mounting screw

2.25 STABILIZER LINKS, Lower Front Stabilizer
Link

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link, lower front, frame bracket
mounting screw

2.25 STABILIZER LINKS, Upper Front Stabilizer
Link

74.6-88.2 Nm

55-65 ft-lbs

Stabilizer link, upper front, engine
bracket mounting screw

HOME

2013 Sportster Service: Chassis 2-7

NOTES

TORQUE VALUE

FASTENER

2.26 FRONT ENGINE MOUNT/ISOLATOR, Install-
ation

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link, upper front, frame bracket
mounting screw

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link, upper front, frame bracket
mounting screw

2.25 STABILIZER LINKS, Upper Front Stabilizer
Link

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link, upper front, frame bracket
mounting screw

2.25 STABILIZER LINKS, Upper Front Stabilizer
Link

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

2.25 STABILIZER LINKS, Lower Front Stabilizer
Link

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

2.25 STABILIZER LINKS, Rear Stabilizer Link

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

2.26 FRONT ENGINE MOUNT/ISOLATOR, Install-
ation

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

2.26 FRONT ENGINE MOUNT/ISOLATOR, Install-
ation

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

2.16 BRAKE LINES, Rear Brake Line: XL Models

14.9-18.9 Nm

132-168

in-lbs

Stop lamp, rear, switch: XL Models

2.16 BRAKE LINES, Rear Brake Line: XR 1200X

14.9-18.9 Nm

132-168

in-lbs

Stop lamp, rear, switch: XR 1200X

2.36 SAREE GUARD: INDIA MODELS, Saree
Guard: XL 883R, XL 1200C/C ANV (India)

10.9-17.6 Nm

96-156

in-lbs

Strut cover fastener

2.36 SAREE GUARD: INDIA MODELS, Saree
Guard: XL 883R, XL 1200C/C ANV (India)

10.9-17.6 Nm

96-156

in-lbs

Strut cover fastener

2.28 THROTTLE CABLES: ALL
MODELS, Assembly and Installation

4.0-5.1 Nm

35-45

in-lbs

Switch housing screw

2.29 CLUTCH CONTROL, Assembly and Installa-
tion

4.0-5.1 Nm

35-45

in-lbs

Switch housing screw

2.30 HANDLEBAR, Installation

4.0-5.1 Nm

35-45

in-lbs

Switch housing screw

2.30 HANDLEBAR, Installation

4.0-5.1 Nm

35-45

in-lbs

Switch housing screw

2.35 REAR FENDER: XR 1200X, Installation

8.1-13.6 Nm

72-120

in-lbs

Tailsection bolts: XR 1200X

2.29 CLUTCH CONTROL, Assembly and Installa-
tion

10.9-13.6 Nm

96-120

in-lbs

Turn signal clamp, front, screw

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, XL 883R/L

14.9-24.4 Nm

132-216

in-lbs

Turn signal stalk locknut

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, XL 1200C/C
ANV/CP/CA/CB

10.9-17.6 Nm

96-156

in-lbs

Turn signal stalk locknut

2.34 REAR FENDER AND LICENSE PLATE
BRACKET: XL 883N, XL 1200X/V, Assembly and
Installation

14.9-24.4 Nm

132-216

in-lbs

Turn signal stalk locknut

2.36 SAREE GUARD: INDIA MODELS, Saree
Guard: XL 883R, XL 1200C/C ANV (India)

10.9-17.6 Nm

96-156

in-lbs

Turn signal stalk locknut

2.4 TIRES, Installation

1.4-1.7 Nm

12-15

in-lbs

Valve stem, tubeless type, nut

2.4 TIRES, Installation

0.3-0.8 Nm

3-7

in-lbs

Valve stem, tube type, nut

HOME

2-8 2013 Sportster Service: Chassis

Harley Davidson 2013 Sportster Models. Service Manual - page 11