Harley Davidson 2011 Touring Models. Electrical Diagnostic Manual - page 34

 

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Harley Davidson 2011 Touring Models. Electrical Diagnostic Manual - page 34

 

 

Figure B-29.

Figure B-29.

2-Place Intercom and Headset Audio: 2011 Touring

2-Place Intercom and Headset Audio: 2011 Touring

Twisted

Triad

++Twisted

Pair

Hands

Free

Module

Bluetooth

Antenna

1

Differential Mic Out (+)
Differential Mic Out (-)

Audio Out (+)
Audio Out (-)

CAN (+)
CAN (-)

2

17
18

45
46

(Beige)

[185B]

XM

6
7
8
9

10
11
12

1
2

4
5

9

10
11
12

Future

ACC

1
2

4
5

9

10
11
12

C.B.

P&A ULTRA

Overlay Harness

For FL/HTCU/HTK/TRU

Only

1 2

5 6 7 8

1 2

5 6 7 8

1 2 3 4

Future ACC

BK

BK

R/O

R/O

Y/O

Y/V

Y/O

Y/V

R

R

BK

R

W

BK/GN

BK/GN

R/O

Y/O

Y/V

BK/GN

R/O

BK/GN

R/O

Y/O

Y/V

BK/GN

R/O

Y/O

Y/V

BK/GN

++R

++R

++BK

++BK

Y/O

Y/V

++R

++BK

++R

++BK

R/O

Y/O

Y/V

BK/GN

++R

++BK

[186B]

[184D]

[194B]

[187B]

[187A]

[175B]

Amplifier

1
2

CAN (+)
CAN (-)

1
2

[149A]

[149B]

(BK)

7

Left XM

3

CB/GRMS Audio (+)

CAN (+)

CAN (-)

XM (-)

MIC Sum Out (-)

MIC Sum Out (+)

13
14

18

22

CB/GRMS Audio (-) 26

32

7

3

13
14

18

Right XM (-) 30 30

22

26

32

Ultra Radio

[28B]

[28A]

10

19

Battery

20

Battery

11

Ground

Ground

[27A]

[6B]

[6A]

4

5

4

3

3

5

6

6

1
2
3
4
5
6
7
8
9

10
11
12

1
2
3
4
5
6
7
8
9

10
11
12

(If Equipped)

C.B.

[184C]

[184B]

R/O

Y/O

Y/V

Y/O

Y/V

Y/O
R/O

R/O

R/O

R/O

Y/V

Y/V

Y/O

Y/V

Y/O

BK

BK

BK

BK

R

R

R

W

R

W

BK/GN

BK/GN

BK/GN

BK/GN

BK/GN

++BK

++BK

++R

++R

et00412

Figure B-30. CAN and Module Audio Inputs to Ultra Radio: 2011 Touring

Figure B-30.

Figure B-30.

CAN and Module Audio Inputs to Ultra Radio: 2011 Touring

CAN and Module Audio Inputs to Ultra Radio: 2011 Touring

C.1

METRIC CONVERSION

CONVERSION TABLE

Table C-1. Metric Conversions

INCHES to MILLIMETERS

(IN x 25.40 = MM)

MILLIMETERS to INCHES

(MM x 0.03937 = IN)

mm

in

mm

in

mm

in

mm

in

in

mm

in

mm

in

mm

in

mm

84.14

3-5/16

49.21

1-15/16

15.240

.6

.025

.001

3.582

91

2.283

58

.9842

25

.0039

.1

85.72

3-3/8

50.80

2

15.875

5/8

.051

.002

3.622

92

2.323

59

1.024

26

.0078

.2

86.36

3.4

52.39

2-1/16

17.462

11/16

.076

.003

3.661

93

2.362

60

1.063

27

.0118

.3

87.31

3-7/16

53.34

2.1

17.780

.7

.102

.004

3.701

94

2.401

61

1.102

28

.0157

.4

88.90

3-1/2

53.97

2-1/8

19.050

3/4

.127

.005

3.740

95

2.441

62

1.142

29

.0197

.5

90.49

3-9/16

55.56

2-3/16

20.320

.8

.152

.006

3.779

96

2.480

63

1.181

30

.0236

.6

91.44

3.6

55.88

2.2

20.638

13/16

.178

.007

3.819

97

2.519

64

1.220

31

.0275

.7

92.07

3-5/8

57.15

2-1/4

22.225

7/8

.203

.008

3.858

98

2.559

65

1.260

32

.0315

.8

93.66

3-11/16

58.42

2.3

22.860

.9

.229

.009

3.897

99

2.598

66

1.299

33

.0354

.9

93.98

3.7

58.74

2-5/16

23.812

15/16

.254

.010

3.937

100

2.638

67

1.338

34

.0394

1

95.25

3-3/4

60.32

2-3/8

25.40

1

.397

1/64

3.976

101

2.677

68

1.378

35

.0787

2

96.52

3.8

60.96

2.4

26.99

1-1/16

.508

.020

4.016

102

2.716

69

1.417

36

.1181

3

96.84

3-13/16

61.91

2-7/16

27.94

1.1

.762

.030

4.055

103

2.756

70

1.456

37

.1575

4

98.42

3-7/8

63.50

2-1/2

28.57

1-1/8

.794

1/32

4.094

104

2.795

71

1.496

38

.1968

5

99.06

3.9

65.09

2-9/16

30.16

1-3/16

1.016

.040

4.134

105

2.834

72

1.535

39

.2362

6

100.01

3-15/16

66.04

2.6

30.48

1.2

1.270

.050

4.173

106

2.874

73

1.575

40

.2756

7

101.6

4

66.67

2-5/8

31.75

1-1/4

1.524

.060

4.212

107

2.913

74

1.614

41

.3149

8

102.19

4-1/16

68.26

2-11/16

33.02

1.3

1.588

1/16

4.252

108

2.953

75

1.653

42

.3543

9

104.14

4.1

68.58

2.7

33.34

1-5/16

1.778

.070

4.291

109

2.992

76

1.693

43

.3937

10

104.77

4-1/8

69.85

2-3/4

34.92

1-3/8

2.032

.080

4.331

110

3.031

77

1.732

44

.4331

11

106.36

4-3/16

71.12

2.8

35.56

1.4

2.286

.090

4.370

111

3.071

78

1.772

45

.4724

12

106.68

4.2

71.44

2-13/16

36.51

1-7/16

2.540

.1

4.409

112

3.110

79

1.811

46

.5118

13

107.95

4-1/4

73.02

2-7/8

38.10

1-1/2

3.175

1/8

4.449

113

3.149

80

1.850

47

.5512

14

109.22

4.3

73.66

2.9

39.69

1-9/16

4.762

3/16

4.488

114

3.189

81

1.890

48

.5905

15

109.54

4-5/16

74.61

2-15/16

40.64

1.6

5.080

.2

4.527

115

3.228

82

1.929

49

.6299

16

111.12

4-3/8

76.20

3

41.27

1-5/8

6.350

1/4

4.567

116

3.268

83

1.968

50

.6693

17

111.76

4.4

77.79

3-1/16

42.86

1-11/16

7.620

.3

4.606

117

3.307

84

2.008

51

.7086

18

112.71

4-7/16

78.74

3.1

43.18

1.7

7.938

5/16

4.645

118

3.346

85

2.047

52

.7480

19

114.30

4-1/2

79.37

3-1/8

44.45

1-3/4

9.525

3/8

4.685

119

3.386

86

2.086

53

.7874

20

115.89

4-9/16

80.96

3-3/16

45.72

1.8

10.160

.4

4.724

120

3.425

87

2.126

54

.8268

21

116.84

4.6

81.28

3.2

46.04

1-13/16

11.112

7/16

4.764

121

3.464

88

2.165

55

.8661

22

117.47

4-5/8

82.55

3-1/4

47.62

1-7/8

12.700

1/2

4.803

122

3.504

89

2.205

56

.9055

23

119.06

4-11/16

83.82

3.3

48.26

1.9

14.288

9/16

4.842

123

3.543

90

2.244

57

.9449

24

HOME

2011 Touring Diagnostics:  Appendix C Conversions  C-1

C.2

FLUID CONVERSIONS

UNITED STATES SYSTEM

Unless otherwise specified, all fluid volume measurements in
this service manual are expressed in United States (U.S.) units-
of-measure. See below:

•

1 pint (U.S.) = 16 fluid ounces (U.S.)

•

1 quart (U.S.) = 2 pints (U.S.) = 32 fl. oz. (U.S.)

•

1 gallon (U.S.) = 4 quarts (U.S.) = 128 fl. oz. (U.S.)

METRIC SYSTEM

Fluid volume measurements in this service manual include the
metric system equivalents. In the metric system, 1 liter (L) =
1,000 milliliters (mL). Should you need to convert between U.S.
units-of-measure and metric units-of-measure, refer to the fol-
lowing:

•

fluid ounces (U.S.) x 29.574 = milliliters

•

pints (U.S.) x 0.473 = liters

•

quarts (U.S.) x 0.946 = liters

•

gallons (U.S.) x 3.785 = liters

•

milliliters x 0.0338 = fluid ounces (U.S.)

•

liters x 2.114 = pints (U.S.)

•

liters x 1.057 = quarts (U.S.)

•

liters x 0.264 = gallons (U.S.)

BRITISH IMPERIAL SYSTEM

Fluid volume measurements in this service manual do not
include the British Imperial (Imp.) system equivalents. The fol-
lowing conversions exist in the British Imperial system:

•

1 pint (Imp.) = 20 fluid ounces (Imp.)

•

1 quart (Imp.) = 2 pints (Imp.)

•

1 gallon (Imp.) = 4 quarts (Imp.)

Although the same unit-of-measure terminology as the U.S.
system is used in the British Imperial (Imp.) system, the actual
volume of each British Imperial unit-of-measure differs from its
U.S. counterpart. The U.S. fluid ounce is larger than the British
Imperial fluid ounce. However, the U.S. pint, quart, and gallon
are smaller than the British Imperial pint, quart, and gallon,
respectively. Should you need to convert between U.S. units
and British Imperial units, refer to the following:

•

fluid ounces (U.S.) x 1.042 = fluid ounces (Imp.)

•

pints (U.S.) x 0.833 = pints (Imp.)

•

quarts (U.S.) x 0.833 = quarts (Imp.)

•

gallons (U.S.) x 0.833 = gallons (Imp.)

•

fluid ounces (Imp.) x 0.960 = fluid ounces (U.S.)

•

pints (Imp.) x 1.201 = pints (U.S.)

•

quarts (Imp.) x 1.201 = quarts (U.S.)

•

gallons (Imp.) x 1.201 = gallons (U.S.)

HOME

C-2  2011 Touring Diagnostics:  Appendix C Conversions

C.3

TORQUE CONVERSIONS

UNITED STATES SYSTEM

The U.S. units of torque, foot pounds and inch pounds, are
used in this service manual. To convert units, use the following
equations:

•

foot pounds (ft-lbs) X 12.00000 = inch pounds (in-lbs).

•

inch pounds (in-lbs) X 0.08333 = foot pounds (ft-lbs).

METRIC SYSTEM

All metric torque specifications are written in Newton-meters
(Nm). To convert metric to United States units and United
States to metric, use the following equations:

•

Newton meters (Nm) X 0.737563 = foot pounds (ft-lbs).

•

Newton meters (Nm) X 8.85085 = inch pounds (in-lbs).

•

foot pounds (ft-lbs) X 1.35582 = Newton meters (Nm).

•

inch pounds (in-lbs) X 0.112985 = Newton meters (Nm).

HOME

2011 Touring Diagnostics:  Appendix C Conversions  C-3

TABLE OF CONTENTS

SUBJECT

............................................................................................................................

PAGE NO.

D.1 GLOSSARY..............................................................................................................................D-1

APPENDIX D GLOSSAR

Y

D.1

GLOSSARY

ACRONYMS AND ABBREVIATIONS

Table D-1. Acronyms and Abbreviations

DESCRIPTION

ACRONYM OR ABBREVIATION

Amperes

A

Anti-lock braking system

ABS

Ampere-hour

Ah

Alternating current

AC

Accessory position on ignition switch

ACC

Automatic compression release

ACR

Active Intake Solenoid

AIS

Absorbed glass mat (battery)

AGM

American wire gauge

AWG

Battery voltage

B+

Bar

bar

Bank angle sensor

BAS

Before top dead center

BTDC

Celsius (Centigrade)

°C

California

CA

Calibration

CAL

Controller area network

CAN

Cubic centimeters

cc

Centimeters

cm

Cubic centimeters

cm

3

Cold cranking amps

CCA

Crankshaft position

CKP

Centimeter

cm

Counterclockwise

CCW

Clockwise

CW

Direct current

DC

Data link connector

DLC

Domestic

DOM

Diagnostic trouble code

DTC

Department of Transportation

DOT

Digital volt ohm meter

DVOM

Electronic control module

ECM

Engine coolant temperature

ECT

Electronic Control Unit

ECU

Electrically erasable programmable read only memory

EEPROM

Electronic fuel injection

EFI

Engine temperature

ET

Evaporative emissions control system

EVAP

Fahrenheit

°F

Fuel pressure sensor

FPS

HOME

2011 Touring Diagnostics:  Appendix D Glossary  D-1

Table D-1. Acronyms and Abbreviations

DESCRIPTION

ACRONYM OR ABBREVIATION

Foot

ft

Foot pounds

ft-lbs

Fluid ounce

fl oz

Gram

g

Gallon

gal

Gross axle weight rating

GAWR

Global positioning system

GPS

Ground (electrical)

GND

Gross vehicle weight rating

GVWR

Hydraulic control unit

HCU

Harley-Davidson International

HDI

Harley-Davidson smart security system

H-DSSS

Hands-free security module

HFSM

Mercury

Hg

Heated oxygen sensor

H02S

Horsepower

hp

Hour

hr

Idle air control

IAC

Intake air temperature

IAT

Instrument cluster

IC

Inside diameter

ID

Ignition light/key switch position

IGN

Inch

in

Cubic inch

in

3

Injector pulse width

INJ PW

Inch pounds

in-lbs

Jiffy stand sensor

JSS

Kilogram

kg

Kilometer

km

Kilopascal

kPa

Kilometers per hour

km/h

Kilowatt

kW

Liter

L

Pounds

lb

Liquid crystal display

LCD

Light emitting diode

LED

Milliampere

mA

Manifold absolute pressure

MAP

Maximum

max

Mile

mi

Minimum

min

Milliliter

mL

Millimeter

mm

HOME

D-2  2011 Touring Diagnostics:  Appendix D Glossary

Table D-1. Acronyms and Abbreviations

DESCRIPTION

ACRONYM OR ABBREVIATION

Miles per hour

mph

millisecond

ms

Newton-meter

Nm

Nickel metal hydride

NiMH

Not applicable

N/A

Oxygen

O2

Outside diameter

OD

Original equipment manufacturer

OEM

Ounce

oz

Parts and Accessories

P&A

Part number

Part No.

Personal identification number

PIN

Pounds per square inch

psi

Pulse width modulated signal

PWM signal

Quart

qt

Reverse control module

RCM

Reserve mark on fuel supply valve

RES

Revolutions per minute

rpm

seconds

s

Cubic feet per hour at standard conditions

SCFH

Throttle control actuator

TCA

Top dead center

TDC

Twist grip sensor

TGS

Intake air temperature/manifold absolute pressure

TMAP

Throttle position sensor

TPS

Turn signal module

TSM

Turn signal/security module

TSSM

Volt

V

Volts of alternating current

VAC

Volts of direct current

VDC

Vehicle identification number

VIN

Vehicle speed sensor

VSS

Watt

W

Wheel speed sensor

WSS

HOME

2011 Touring Diagnostics:  Appendix D Glossary  D-3

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

5.6 TURN SIGNALS, Flash at Double Normal Rate, All
Bulbs Work, No DTCs 

ELECTRICAL CONTACT LUBRICANT

99861-02

A.16 JAE MX19 SEALED CONNECTORS, JAE MX19
Sealed Connectors 

TERMINAL EXTRACTOR

B-50085

A.1 AUTOFUSE UNSEALED ELECTRICAL CON-
NECTORS, Autofuse Unsealed Connector Repair 

SNAP-ON TERMINAL PICK

GA500A

6.4 DTC P0107, P0108, P0112, P0113, Diagnostics 

VACUUM PUMP

HD-23738

A.20 SEALED SPLICE CONNECTORS, Sealed Splice
Connector Repair 

HEAT GUN

HD-25070

1.2 DIAGNOSTIC TOOLS, How To Use Diagnostic Tools 

SPARK TESTER

HD-26792

6.33 ENGINE CRANKS, BUT WILL NOT START, Engine
Cranks But Will Not Start 

SPARK TESTER

HD-26792

1.2 DIAGNOSTIC TOOLS, How To Use Diagnostic Tools 

FUEL INJECTOR TEST LIGHT

HD-34730-2D

1.2 DIAGNOSTIC TOOLS, How To Use Diagnostic Tools 

FUEL INJECTOR TEST LIGHT

HD-34730-2D

6.8 DTC P0261, P0262, P0263, P0264, DTC P0261 

FUEL INJECTOR TEST LIGHT

HD-34730-2D

6.8 DTC P0261, P0262, P0263, P0264, DTC P0263 

FUEL INJECTOR TEST LIGHT

HD-34730-2D

6.19 DTC P1351, P1352, P1354, P1355, DTC P1351 

FUEL INJECTOR TEST LIGHT

HD-34730-2D

6.19 DTC P1351, P1352, P1354, P1355, DTC P1354 

FUEL INJECTOR TEST LIGHT

HD-34730-2D

6.26 DTC P1655, P1656, DTC P1655 

FUEL INJECTOR TEST LIGHT

HD-34730-2D

6.26 DTC P1655, P1656, DTC P1656 

FUEL INJECTOR TEST LIGHT

HD-34730-2D

4.6 GAUGES, Fuel Gauge and Sender Test 

MULTI-METER

HD-35500

A.8 DELPHI METRI-PACK TERMINAL REPAIR, Metri-
Pack Terminal Crimps 

PACKARD TERMINAL CRIMP TOOL

HD-38125-6

A.8 DELPHI METRI-PACK TERMINAL REPAIR, Metri-
Pack Terminal Crimps 

PACKARD TERMINAL CRIMPER

HD-38125-7

A.14 DEUTSCH DTM SEALED MINI TERMINAL
REPAIR, Deutsch DTM Sealed Mini Terminal Crimps 

PACKARD TERMINAL CRIMPER

HD-38125-7

A.8 DELPHI METRI-PACK TERMINAL REPAIR, Metri-
Pack Terminal Crimps 

PACKARD CRIMPING TOOL

HD-38125-8

A.20 SEALED SPLICE CONNECTORS, Sealed Splice
Connector Repair 

PACKARD CRIMPING TOOL

HD-38125-8

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
4: CB Transmitter Inoperative 

CB MICROPHONE LOAD DEVICE

HD-39448

A.13 DEUTSCH DT SEALED TERMINAL
REPAIR, Deutsch DT Sealed Terminal Crimps 

DEUTSCH TERMINAL CRIMP TOOL

HD-39965-A

A.20 SEALED SPLICE CONNECTORS, Sealed Splice
Connector Repair 

ULTRA TORCH

HD-39969

1.2 DIAGNOSTIC TOOLS, How To Use Diagnostic Tools 

DIGITAL MULTIMETER (FLUKE 78)

HD-39978

1.3 DIAGNOSTICS AND TROUBLESHOOTING, Wiggle
Test 

DIGITAL MULTIMETER (FLUKE 78)

HD-39978

A.20 SEALED SPLICE CONNECTORS, Sealed Splice
Connector Repair 

HEAT SHIELD ATTACHMENT

HD-41183

1.2 DIAGNOSTIC TOOLS, How To Use Diagnostic Tools 

HARNESS CONNECTOR TEST KIT

HD-41404-C

2.3 DTC U1016, U1040, U1064, U1097, U1255, DTC
U1016 

HARNESS CONNECTOR TEST KIT

HD-41404-C

2.3 DTC U1016, U1040, U1064, U1097, U1255, DTC
U1016 

HARNESS CONNECTOR TEST KIT

HD-41404-C

2.3 DTC U1016, U1040, U1064, U1097, U1255, DTC
U1064, U1255 

HARNESS CONNECTOR TEST KIT

HD-41404-C

2.3 DTC U1016, U1040, U1064, U1097, U1255, DTC
U1064, U1255 

HARNESS CONNECTOR TEST KIT

HD-41404-C

I

T

OOLS

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

2.3 DTC U1016, U1040, U1064, U1097, U1255, DTC
U1097, U1255 

HARNESS CONNECTOR TEST KIT

HD-41404-C

2.3 DTC U1016, U1040, U1064, U1097, U1255, DTC
U1097, U1255 

HARNESS CONNECTOR TEST KIT

HD-41404-C

2.3 DTC U1016, U1040, U1064, U1097, U1255, DTC
U1097, U1255 

HARNESS CONNECTOR TEST KIT

HD-41404-C

2.4 DTC U1300, U1301 OR BUS ER, DTC U1301 

HARNESS CONNECTOR TEST KIT

HD-41404-C

3.2 STARTING SYSTEM, Starter Testing 

HARNESS CONNECTOR TEST KIT

HD-41404-C

3.2 STARTING SYSTEM, Start Relay Clicks 

HARNESS CONNECTOR TEST KIT

HD-41404-C

3.6 DTC B0563, P0562, P0563, DTC P0562 

HARNESS CONNECTOR TEST KIT

HD-41404-C

4.2 DTC B1004, B1005, DTC B1004 

HARNESS CONNECTOR TEST KIT

HD-41404-C

4.2 DTC B1004, B1005, DTC B1005 

HARNESS CONNECTOR TEST KIT

HD-41404-C

4.4 NO INSTRUMENT POWER, Speedometer Inoper-
ative 

HARNESS CONNECTOR TEST KIT

HD-41404-C

4.4 NO INSTRUMENT POWER, Speedometer Inoper-
ative 

HARNESS CONNECTOR TEST KIT

HD-41404-C

4.6 GAUGES, Oil Pressure Gauge and Indicator Light 

HARNESS CONNECTOR TEST KIT

HD-41404-C

5.5 HORN, Horn Inoperative 

HARNESS CONNECTOR TEST KIT

HD-41404-C

5.6 TURN SIGNALS, One Turn Signal Lamp Inoperative,
No DTCs 

HARNESS CONNECTOR TEST KIT

HD-41404-C

5.16 FAILS TO DISARM, Fails to Disarm: HFSM 

HARNESS CONNECTOR TEST KIT

HD-41404-C

5.17 DTC B1131, B1132, DTC B1131 

HARNESS CONNECTOR TEST KIT

HD-41404-C

5.19 DTC B1143, B1144, B1145, DTC B1143 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.4 DTC P0107, P0108, P0112, P0113, DTC P0107 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.4 DTC P0107, P0108, P0112, P0113, DTC P0112 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.4 DTC P0107, P0108, P0112, P0113, DTC P0113 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.5 DTC P0117, P0118, DTC P0117 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.5 DTC P0117, P0118, DTC P0118 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.5 DTC P0117, P0118, DTC P0118 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.6 DTC P0120, P0122, P0123, P0220, P0222,
P0223, DTC P0120 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.6 DTC P0120, P0122, P0123, P0220, P0222,
P0223, DTC P0122 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.6 DTC P0120, P0122, P0123, P0220, P0222,
P0223, DTC P0123 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.6 DTC P0120, P0122, P0123, P0220, P0222,
P0223, DTC P0220 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.6 DTC P0120, P0122, P0123, P0220, P0222,
P0223, DTC P0222 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.6 DTC P0120, P0122, P0123, P0220, P0222,
P0223, DTC P0223 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.7 DTC P0031, P0032, P0131, P0132, P0134, P0151,
P0152, P0154, DTC P0031 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.7 DTC P0031, P0032, P0131, P0132, P0134, P0151,
P0152, P0154, DTC P0031 

HARNESS CONNECTOR TEST KIT

HD-41404-C

II TOOLS

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

6.7 DTC P0031, P0032, P0131, P0132, P0134, P0151,
P0152, P0154, DTC P0134 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.7 DTC P0031, P0032, P0131, P0132, P0134, P0151,
P0152, P0154, DTC P0151 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.9 DTC P0373, P0374, DTC P0374 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.10 DTC P0444, P0445, DTC P0445 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.11 DTC P0501, P0502, DTC P0502 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.13 DTC P0572, DTC P0572 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.13 DTC P0572, DTC P0572 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.16 DTC P1001, P1002, P1003, P1004, DTC P1003 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.19 DTC P1351, P1352, P1354, P1355, DTC P1351 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.19 DTC P1351, P1352, P1354, P1355, DTC P1352 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.19 DTC P1351, P1352, P1354, P1355, DTC P1355 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.20 DTC P1353, P1356, P1357, P1358, DTC P1357,
P1358 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.21 DTC P1475, P1477, P1478, DTC P1475 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.21 DTC P1475, P1477, P1478, DTC P1477 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.22 DTC P1501, P1502, DTC P1501 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.26 DTC P1655, P1656, DTC P1655 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.26 DTC P1655, P1656, DTC P1656 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.27 DTC P2100, P2101, P2102, P2103, DTC P2100 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.27 DTC P2100, P2101, P2102, P2103, DTC P2101 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.30 DTC P2122, P2123, P2127, P2128, DTC P2122 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.30 DTC P2122, P2123, P2127, P2128, DTC P2123 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.30 DTC P2122, P2123, P2127, P2128, DTC P2127 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.30 DTC P2122, P2123, P2127, P2128, DTC P2128 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.31 DTC P2135, P2138, DTC P2135 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.31 DTC P2135, P2138, DTC P2138 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.36 FUEL SYSTEM ELECTRICAL TEST, Fuel System
Electrical Test 

HARNESS CONNECTOR TEST KIT

HD-41404-C

6.37 MISFIRE AT IDLE OR UNDER LOAD, Misfire At
Idle or Under Load 

HARNESS CONNECTOR TEST KIT

HD-41404-C

7.2 DTC C1017, C1018, DTC C1017 

HARNESS CONNECTOR TEST KIT

HD-41404-C

7.2 DTC C1017, C1018, DTC C1017 

HARNESS CONNECTOR TEST KIT

HD-41404-C

7.2 DTC C1017, C1018, DTC C1018 

HARNESS CONNECTOR TEST KIT

HD-41404-C

7.4 DTC C1025, C1027, C1206, C1208, DTC C1025
(Front), C1027 (Rear), C1206, C1208 

HARNESS CONNECTOR TEST KIT

HD-41404-C

7.5 DTC C1032, C1034, DTC C1032 

HARNESS CONNECTOR TEST KIT

HD-41404-C

7.5 DTC C1032, C1034, DTC C1034 

HARNESS CONNECTOR TEST KIT

HD-41404-C

7.6 DTC C1042, C1043, DTC C1042 

HARNESS CONNECTOR TEST KIT

HD-41404-C

7.6 DTC C1042, C1043, DTC C1043 

HARNESS CONNECTOR TEST KIT

HD-41404-C

7.7 DTC C1094, DTC C1094 

HARNESS CONNECTOR TEST KIT

HD-41404-C

7.8 DTC C1095, DTC C1095 

HARNESS CONNECTOR TEST KIT

HD-41404-C

7.8 DTC C1095, DTC C1095 

HARNESS CONNECTOR TEST KIT

HD-41404-C

TOOLS  III

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

7.12 DTC C1212, DTC C1212 

HARNESS CONNECTOR TEST KIT

HD-41404-C

7.13 DTC C1214, DTC C1214 

HARNESS CONNECTOR TEST KIT

HD-41404-C

7.14 DTC C1216, DTC C1216 

HARNESS CONNECTOR TEST KIT

HD-41404-C

7.15 DTC C1014, C1055-C1066, C1118, C1121, DTC
C1014, C1055-C1066, C1118, C1121 

HARNESS CONNECTOR TEST KIT

HD-41404-C

7.16 ABS INDICATOR ALWAYS ON OR INOPER-
ATIVE, ABS Indicator Always On or Inoperative 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.2 DTC B2006-B2015, RADIO SWITCH DIA-
GNOSTICS, Radio Switch Diagnostics 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.2 DTC B2006-B2015, RADIO SWITCH DIA-
GNOSTICS, Radio Switch Diagnostics 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.2 DTC B2006-B2015, RADIO SWITCH DIA-
GNOSTICS, Radio Switch Diagnostics 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.2 DTC B2006-B2015, RADIO SWITCH DIA-
GNOSTICS, Radio Switch Diagnostics 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.2 DTC B2006-B2015, RADIO SWITCH DIA-
GNOSTICS, Radio Switch Diagnostics 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.2 DTC B2006-B2015, RADIO SWITCH DIA-
GNOSTICS, Radio Switch Diagnostics 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.2 DTC B2006-B2015, RADIO SWITCH DIA-
GNOSTICS, Radio Switch Diagnostics 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.2 DTC B2006-B2015, RADIO SWITCH DIA-
GNOSTICS, Radio Switch Diagnostics 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.2 DTC B2006-B2015, RADIO SWITCH DIA-
GNOSTICS, Radio Switch Diagnostics 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.2 DTC B2006-B2015, RADIO SWITCH DIA-
GNOSTICS, Radio Switch Diagnostics 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.2 DTC B2006-B2015, RADIO SWITCH DIA-
GNOSTICS, Radio Switch Diagnostics 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.2 DTC B2006-B2015, RADIO SWITCH DIA-
GNOSTICS, Radio Switch Diagnostics 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.2 DTC B2006-B2015, RADIO SWITCH DIA-
GNOSTICS, Radio Switch Diagnostics 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.2 DTC B2006-B2015, RADIO SWITCH DIA-
GNOSTICS, Radio Switch Diagnostics 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.2 DTC B2006-B2015, RADIO SWITCH DIA-
GNOSTICS, Radio Switch Diagnostics 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.4 SERIAL DATA BUS DIAGNOSTICS, DTC U1302
Infotainment Bus Off Error 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.4 SERIAL DATA BUS DIAGNOSTICS, DTC U1317
Infotainment Bus Lost Communication with High Output
Amplifier 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
7: Handheld Microphone/PTT Inoperative 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
8: Fairing Mounted Speaker Switch Malfunction 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
8: Fairing Mounted Speaker Switch Malfunction 

HARNESS CONNECTOR TEST KIT

HD-41404-C

IV TOOLS

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
9: Headset Speakers Inoperative 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
9: Headset Speakers Inoperative 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
10: No or Low Audio from Microphones 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
12: No or Low Audio from XM or XM Inoperative 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
13: No or Intermittent Reception on XM Module 

HARNESS CONNECTOR TEST KIT

HD-41404-C

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
18: Hands-Free Phone Module Initial Diagnostics 

HARNESS CONNECTOR TEST KIT

HD-41404-C

A.12 DEUTSCH DT SEALED CONNECTORS, Deutsch
DT Sealed Connector Repair 

DEUTSCH TERMINAL REPAIR KIT

HD-41475

A.12 DEUTSCH DT SEALED CONNECTORS, Deutsch
DT Sealed Connector Repair 

FLAT BLADE L-HOOK

HD-41475-100

A.19 TYCO 070 MULTILOCK UNSEALED CON-
NECTOR, Tyco 070 Multilock Unsealed Connector Repair 

AMP MULTI-LOCK CRIMPER

HD-41609

A.19 TYCO 070 MULTILOCK UNSEALED CON-
NECTOR, Tyco 070 Multilock Unsealed Connector Repair 

AMP MULTI-LOCK CRIMPER

HD-41609

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
5: CB Receiver Inoperative 

BREAKOUT BOX

HD-42662

1.2 DIAGNOSTIC TOOLS, How To Use Diagnostic Tools 

BREAKOUT BOX

HD-42682

1.2 DIAGNOSTIC TOOLS, How To Use Diagnostic Tools 

BREAKOUT BOX

HD-42682

1.2 DIAGNOSTIC TOOLS, How To Use Diagnostic Tools 

BREAKOUT BOX

HD-42682

2.3 DTC U1016, U1040, U1064, U1097, U1255, DTC
U1016 

BREAKOUT BOX

HD-42682

2.3 DTC U1016, U1040, U1064, U1097, U1255, DTC
U1016 

BREAKOUT BOX

HD-42682

2.3 DTC U1016, U1040, U1064, U1097, U1255, DTC
U1016 

BREAKOUT BOX

HD-42682

2.3 DTC U1016, U1040, U1064, U1097, U1255, DTC
U1040, U1255 

BREAKOUT BOX

HD-42682

2.3 DTC U1016, U1040, U1064, U1097, U1255, DTC
U1064, U1255 

BREAKOUT BOX

HD-42682

2.3 DTC U1016, U1040, U1064, U1097, U1255, DTC
U1064, U1255 

BREAKOUT BOX

HD-42682

2.3 DTC U1016, U1040, U1064, U1097, U1255, DTC
U1097, U1255 

BREAKOUT BOX

HD-42682

2.3 DTC U1016, U1040, U1064, U1097, U1255, DTC
U1097, U1255 

BREAKOUT BOX

HD-42682

2.4 DTC U1300, U1301 OR BUS ER, DTC U1300 

BREAKOUT BOX

HD-42682

2.4 DTC U1300, U1301 OR BUS ER, DTC U1301 

BREAKOUT BOX

HD-42682

3.2 STARTING SYSTEM, Nothing Clicks 

BREAKOUT BOX

HD-42682

4.2 DTC B1004, B1005, DTC B1004 

BREAKOUT BOX

HD-42682

4.2 DTC B1004, B1005, DTC B1005 

BREAKOUT BOX

HD-42682

4.4 NO INSTRUMENT POWER, Speedometer Inoper-
ative 

BREAKOUT BOX

HD-42682

TOOLS  V

 

 

 

 

 

 

 

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