Content .. 31 32 33 34 ..

Harley Davidson 2009 Dyna Models. Service manual - page 33

sm02559

11.

Mounting block

Headlamp housing

12.

Headlamp connector

Vertical adjusting bolt

13.

Headlamp housing connector

Adapter ring

14.

Boot

Lockwasher

15.

Bulb shield

Clip

16.

Bulb

Headlamp lens

17.

Trim ring

Vertical adjusting nut

18.

Washer (2)

Nut

19.

Screw

Lockwasher

10. Horizontal adjusting bolt

Figure 7-24. Single Bulb Headlamp

Dual Bulb Headlamp

See

Figure 7-26

. Remove two screws (1) and remove trim

ring (6).

Pull reflector assembly (5) away from the headlight housing
(2).

See

Figure 7-25

. Raise latch lock (1). Depress latch (2)

and disconnect connector.

Handle bulb carefully and wear eye protection. Bulb con-
tains gas under pressure, which, if not handled carefully,
could cause serious eye injury. (00062b)

Rotate bulb assembly counterclockwise to remove from
housing.

HOME

7-24 2009 Dyna Service: Electrical

sm03724

Connector lock

Connector latch

Vent (yellow dot)

Figure 7-25. Dual Headlamp Connector

sm03725

Screw (2)

Headlamp housing

Headlamp connector (2)

Bulb (2)

Reflector and lenz assembly

Trim ring

Vertical adjusting nut

Washer (2)

Lockwasher

10. Horizontal adjusting bolt
11. Mounting block
12. Vertical adjusting bolt
13. Headlamp housing connector

Figure 7-26. Dual Bulb Headlamp

BULB INSTALLATION

Install new bulb and assemble headlamp components. To
adjust light beam, see

1.24 HEADLAMP ALIGNMENT

NOTES

•

Single Bulb Headlamp: When reassembling headlamp,
make sure slots and tabs in headlamp, adapter ring and
trim ring are aligned.

•

Dual Bulb Headlamp: See

Figure 7-25

. Ensure vents (3)

(yellow dots) are UP when installing reflector assembly in
housing.

HEADLAMP ASSEMBLY REMOVAL

Loosen fuel tank to gain access to the headlamp harness
connector (13). See

4.6 FUEL TANK

See

Figure 7-24

Figure 7-26

. Separate connector (13)

[38].

Remove bolt (12) nut (7) and washers (8, 14).

Remove headlamp assembly.

Disassemble and repair headlamp as necessary.

HEADLAMP ASSEMBLY INSTALLATION

See

Figure 7-24

Figure 7-26

. Attach headlamp

assembly to mount (11) using bolt (12) nut (7) and washers
(8, 14).

Tighten bolt (10) to 25-30 ft-lbs (33.9-40.7 Nm).

Connect electrical harness connector and attach fuel tank.
See

4.6 FUEL TANK

Adjust headlamp alignment. See

1.24 HEADLAMP

ALIGNMENT

HOME

2009 Dyna Service: Electrical 7-25

7.13

TAIL LAMP

GENERAL

FXD, FXDC, and FXDL models are equipped with a tail lamp
that uses a mini harness and circuit board to simplify replace-
ment.

FXDF uses a similar type assembly, but the lens and base is
oriented 180 degrees different from the other models and there
is no chrome taillamp bezel. FXDF also uses a different mini-
harness than the other models.

FXDB uses an LED assembly with no replaceable bulbs. The
cover on the tail lamp is not removable.

TAIL LAMP BULB REPLACEMENT:
STANDARD STYLE

See

Figure 7-27

. Make certain ignition switch is turned

off.

Remove two screws and lens from base.

NOTE

For ease of bulb removal, the 4-Pin multilock connector can
be removed from circuit board.

Remove (pull) bulb assembly from lens. Remove bulb from
socket.

Coat base of new bulb with ELECTRICAL CONTACT
GREASE (Part No. 99861-90). Install new bulb in socket.

Install (push) bulb assembly to lens.

If removed connect 4-Pin multilock connector to circuit
board.

Install lens to base with two screws. Tighten screws to
20-24 in-lbs (2.3-2.7 Nm).

Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)

Turn ignition on and test for proper tail lamp operation.

68140-98

sm02560

Lens

Base

4-Pin multilock connector

Bulb assembly

Figure 7-27. Tail Lamp: FXD, FXDC, FXDL

BASE REPLACEMENT: ALL BUT FXDB

See

Figure 7-27

. Remove two screws and lens from base.

Press locking tab and remove 4-Pin multilock connector
from pin housing.

See

Figure 7-28

. Using a terminal pick or small screw-

driver, press locking tabs and remove two 2-Pin turn signal
connectors and 6-Pin Power In connector from pin
housing.

See

Figure 7-29

. Remove screw, pin housing and circuit

board from base.

NOTE

The circuit board is a press fit in the tail lamp housing of FXDF
models and requires no screw to hold it in place.

Remove two nuts, screws and base from rear fender.

Install new base to rear fender with two screws and nuts.
Tighten screws to 40-48 in-lbs (4.5-5.4 Nm).

Install circuit board/pin housing to base with screw. Circuit
board snaps in on bottom.

HOME

7-26 2009 Dyna Service: Electrical

sm02561

Terminal pick

2-Pin connector

Figure 7-28. Removing 2-Pin Connectors

H-D

USA

68830-98

sm01364

Pin housing

Circuit board

Figure 7-29. Pin Housing and Circuit Board

See

Figure 7-30

. Install connectors to pin housing.

Install lens to base with two screws. Tighten screws to
20-24 in-lbs (2.3-2.7 Nm).

Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)

10. Turn ignition on and test for proper tail lamp and turn signal

operation.

NOTE

Refer to

Table 7-7

. Cavity numbers are on back side of sec-

ondary locks. All FXDF components are oriented 180 degrees
from above and the turn signal connectors are reversed.

sm02563

Tail lamp [93]

Left turn signal [18]

Right turn signal [19]

Power in [94]

Figure 7-30. Wire Location at Connectors

Table 7-7. Tail Lamp Wires: All but FXDB

CAVITY

WIRE COLOR

TYPE

NO.

FUNCTION

V/BN

2-pin Multilock

[19]

Right turn signal

V/BN

2-pin Multilock

[18]

Left turn signal

4-pin Multilock

[93]

Tail lamp

HDI only-O/W or open on

domestic models

R/Y

HOME

2009 Dyna Service: Electrical 7-27

Table 7-7. Tail Lamp Wires: All but FXDB

CAVITY

WIRE COLOR

TYPE

NO.

FUNCTION

O/W

6-pin Multilock

[94]

Power in

(V on FXDF)

R/Y

(BN on FXDF)

BASE REPLACEMENT: FXDB

See

Figure 7-31

. Remove plastic plug (2) from under rear

fender (1).

Remove three screws (4).

Lift up slightly on tail lamp (3) and disconnect connector
(5).

NOTE

While installing tail lamp onto fender, make sure turn signal
connectors (6) fit properly into tail lamp housing and that wires
do not get pinched between tail lamp and rear fender.

Install connector (5) to tail lamp and place tail lamp into
position on fender.

Install screws (4). Tighten screws to 84-108 in-lbs (9.5-
12.2 Nm).

Install plastic plug (2).

Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)

Turn ignition on and test for proper tail lamp and turn signal
operation.

NOTE

Refer to

Table 7-8

for proper wire routing of tail lamp and turn

signal connectors.

is05268

Rear fender

Plastic plug

Tail lamp

Socket head cap screw (3)

Gray four-way tail lamp connector

Four-way turn signal socket housing (2)

Figure 7-31. Rear Lighting Connections

Table 7-8. Tail Lamp Wires: FXDB Only

CAVITY

WIRE COLOR

TYPE

NO.

FUNCTION

4-pin Multilock

[19]

Right turn signal

Not used

4-pin Multilock

[18]

Left turn signal

Not used

HOME

7-28 2009 Dyna Service: Electrical

Figure B-5.

Charging Circuit: 2009 All Dyna DOM. and INT. Models

(Except FXDC, FXDF)

Charging Circuit: 2009 All Dyna DOM. and INT. Models

(Except FXDC, FXDF)

[22B]

IGN - 15A

Ignition

Switch

[33A] [33B]

[128]

Battery - 15A

ECM - 15A

Start
Relay
(Gray)

[62B]

[78B]

[30B]

[30A]

[5]

40 Amp

MAXIFUSE

[GND1]

Rear ground

stud under

electrical

center

3 4

ACC − C

BATT − B

IGN − A

Battery

Ignition

Serial data

Neutral switch

Start relay control

Clutch switch

Ground

[78A]

Serial data

Ground

Battery

Switched power

K
T
E
S
U

87A

30
85
86

5
4
3
2
1

ECM

[24B]

7 8

Signal

Secur

ity

Module

TSM/TSSM

[64B]

See security circuit for hands free security module

6 7 8

[20A]

[24A]

[163]

Left Hand
Controls

Clutch Switch

Engine Stop Switch
Start Switch

[22A]

[162]

Right Hand
Controls

Starter

Battery

Red
Band

3 4

[131]

Neutral

Switch

instrument

assembly

[GND2]

INSTR - 15A

B
C

BK/GN

BN/GY

BK/GN

BE/GY

LGN/V

TN/GN

BK/R

W/BK

BK/R

W/BK

R/BK

TN/GN

BN/GY

BE/GY

R/BK

BK/R

LGN/V

BK/GN

et01132

Figure B-6. Starting Circuit: 2009 All Dyna DOM. and INT. Models (Except FXDC, FXDF)

Figure B-6.

Starting Circuit: 2009 All Dyna DOM. and INT. Models (Except

FXDC, FXDF)

Starting Circuit: 2009 All Dyna DOM. and INT. Models (Except

FXDC, FXDF)

IGN - 15A

Data

Link

Connector

(Gray)

Ignition

Switch

Fuel Pump

& Sender

Assy

Throttle

Position

Sensor

Engine

Temp

Sensor

Front

Injector

Rear

Injector

Idle Speed

Control

System
Relay

Battery - 15A

Fuel pump - 15A

ECM - 15A

Right Hand

Controls

[62B]

[87A]

[88A]

[90A]

Ignition Coil

40 Amp

MAXIFUSE

[GND1]

Rear Ground

Stud Under

Electrical

Center

A B C

Manifold

Absolute

Pressure

Sensor

Crank Position

Sensor

ACC − C

BATT − B

IGN − A

Battery

Ignition

Serial Data

Ground

A
B
C

A
B

Power

Ion Sense

Coil rear

Coil front

1 2

1 2 3

B A

ENG CTL - 15A

A
B
C

4
5
6
7
8
9

10
11
12
13
14

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

35
36

4
5
6
7
8
9

10
11
12
13
14

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

35
36

Intake Air

Temp Sensor

ECM

Turn Signal &

Security

Module

TSM/TSSM

[64B]

Exhaust Actuator

HDI only

Front

Sensor

Rear

Sensor

Domestic Only

Intake

Actuator

Solenoid

HDI only

To Instrument

Assembly

1 2 3

HDI
Only

Jiffy Stand Sensor

Active Exhaust Feedback (HDI)

System Relay

Engine Temperature

Intake Air Temperature

Oxygen Sensor (A)

Jiffy Stand Sensor (HDI)

Ground

Coil Rear

Crank POS Sensor (-)

Switched Power

5V Sensor Power

Idle Air Control (A) Hi

Idle Air Control (B) Low

Injector Rear

Active Exhaust (HDI)

Injector Front

Active Intake Solenoid (HDI)

Oxygen Sensor (B)

Throttle POS Sensor Input

MAP Sensor Input

5V Sensor Ground

Ion Sense

Ground

Coil Front

Crank POS Sensor (+)

Battery

Vehicle Speed Sensor Input

Idle Air Control (A) Low

Idle Air Control (B) Hi

Serial Data

R/W

V/O

V/W

LGN/Y

BK/PK

BK/GN

PK/GN

BE/GY

BE/GN

BK/GN

LGN/V

LGN/Y

GY/BE

GN/GY

GY/BE

LGN/V

BN/GY

BK/GN

GN/BN

Y/BE

GY/O

W/GN

GY/V

Y/GN

Y/BE

BE/O

V/BE

GN/O

PK/Y

PK/O

W/BK

W/Y

BK/O

BK/W

BN/R

R/W

V/W

V/O

R/W

LGN/V

BN/GY

PK/GN

GY/BK

BK/GN

BK/PK

BE/GN

LGN/R

BK/GN

GN/BN

BE/GY

BN/GY

LGN/R

GN/GY

BE/GY

V/BE

Y/GN

GY/V

BN/R

BK/W

BK/O

GY/O

BK/W

GN/O

W/BK

O/GY

R/BK

Y/GN

W/BK

BK/W

LGN/Y BK/W

O/GY

PK/O

PK/Y

W/Y

[GND2]

87A

Vehicle

Speed

Sensor

[65B]

[20A]

[30B]

[30A]

[78B]

[78A]

[138A]

[138B]

[79A]

[79B]

[80A]

[80B]

[137A]

[137B]

[84A]

[84B]

[85A]

[85B]

[5]

[141B]

[33B]

[33A]

[179B]

[179A]

[178B]

[178A]

[87B]

[90B]

[88B]

[89B]

[89C]

[89D]

[89A]

[133B]

[133A]

[22B]

[91A]

[83B]

[83A]

et00163

Figure B-7. Ignition Circuit: 2009 All Dyna DOM. and INT. Models (Except FXDC, FXDF)

Figure B-7.

Ignition Circuit: 2009 All Dyna DOM. and INT. Models (Except

FXDC, FXDF)

Ignition Circuit: 2009 All Dyna DOM. and INT. Models (Except

FXDC, FXDF)

IGN - 15A

INSTR - 15A

Lights - 15A

ACCY - 15A

[31RA]

Ignition

Switch

headlamp

see sheet 2

[7A]

[33A] [33B]

front

turn

signals

see sheet 2

[38A]

To rear
lighting

see sheet 2

Battery - 15A

[78B]

[30B]

[30A]

[5]

40 Amp

MAXIFUSE

GND1

Rear ground

stud under

electrical

center

Rear
Stop Lamp
Switch

[121]

Battery

Ignition

Serial data

Left turn feed

Right turn feed

Right turn switch input

Left turn switch input

Ground

[78A]

[31LA]

A
B
C

Serial data

Ground

A B

ECM

[24B]

1 2 3 4

1 2 3 4 5 6 7 8

1 2 3 4 5

Signal

Secur

ity

Module

TSM/TSSM

[64B]

See security circuit for

hands free security module

Right Turn Switch
Engine Stop Switch

Front Stop Lamp Switch

[22A]

[162]

Right Hand
Controls

To instrument

assembly

see sheet 2

1 2

ACC − C

BATT − B

IGN − A

[22B]

Horn Switch
Headlamp Hi/Lo Switch
Left Turn Switch

[24A]

[163]

Left Hand
Controls

[62B]

Starter

Battery

Red

Band

GND2

BK BK

O/W

R/Y

O/W

W/V

O/W

R/Y

W/V

O/W

BN/GY

LGN/V

BK/GN

W/BN

O/W

R/Y

W/BN

R/GY

R/BK

W/BN

A B

[20A]

et01128

Figure B-8. Lights (1 of 2): 2009 All Dyna DOM. and INT. Models (Except FXDC, FXDF)

Figure B-8.

Lights (1 of 2): 2009 All Dyna DOM. and INT. Models (Except

FXDC, FXDF)

Lights (1 of 2): 2009 All Dyna DOM. and INT. Models (Except

FXDC, FXDF)

Trip Odometer

Reset Switch

Front
Right

Turn

[31R]

Front

Left

Turn

Running
Lamp
(DOM
Only)

To Main

Harness

[38A]

To Main

Harness

[31L&R]

FXDL

To Main

Harness

To Main

Harness

Front Lighting

Position Lamp

(HDI Only)

[29]

1
2
3

Headlamp

[38]

1
2
3
4

[31L]

2
3
4
5

6
7

11
12

1
2
3
4
5
6
7

10
11
12

Trip Odometer

Reset Switch

[20A]

High

Low

FXD

FXDB

To Main

Harness

1
2
3
4
5
6
7

10
11
12

Trip Odometer

Reset Switch

2
3
4
5

3
4
5

[20A]

Speedometer

Tachometer

Serial Data

Security LP

Battery

Accessory

Ground

Trip Odometer Reset Switch

Fuel Level

Trip Odometer Reset Switch

RPM x 100

Ignition

Serial Data

Battery

Accessory

Ground

7
8
9

Speedometer

Ignition

Serial Data

Security LP

Battery

Accessory

Ground

Trip Odometer Reset Switch

Fuel Level

Trip Odometer Reset Switch

4
5
6
7

8
9

4
5
6
7

8
9

Speedometer

Ignition

Serial Data

Security LP

Battery 12V

Accessory

Ground

Trip Odometer Reset Switch

Fuel Level

Trip Odometer Reset Switch

4
5
6
7
8
9

1
2

5
6
7

1
2

5
6
7

O/W

Y/W

O/W

BN/GY

LGN/V

BN/GY

LGN/V

BN/V

Y/W

BN/GY

LGN/V

BN/V

BK
BK

O/W

Y/W

BN/GY

LGN/V

BN/V

O/W

[39B]

[39A]

[39B]

[39A]

[39B]

[39A]

[20B]

[21A]

[21B]

[20B]

[31LB]

[38B]

[38RB]

[20B]

To Main

Harness

[7A]

Right
Rear
Turn

[31R]

Right
Rear
Turn

To Main

Harness

[7A]

[31R]

Left
Rear
Turn

[31L]

Left
Rear
Turn
[31L]

Rear Lighting

Taillamp

1
2

1
2
3

1
2

[18A]

[19A]

Running
Light (HDI)

Running
Light (DOM)

Brake Light

FXD, FXDL

FXDB

R/Y

O/W

R/Y

O/W

BN/W

O/W

R/Y

O/W

BK
BK

R/Y

O/W

V/W

R/Y

O/W

R/Y

O/W

R/Y

[7B]

Converter Module

[94B]

[94A]

[18B]

[19B]

[7B]

[94B]

[94A]

[94B]

[94A]

[19A]

[19B]

[233A]

[233B]

[18A]

[18B]

et00161

Figure B-9. Lights (2 of 2): 2009 All Dyna DOM. and INT. Models (Except FXDC, FXDF)

Figure B-9.

Lights (2 of 2): 2009 All Dyna DOM. and INT. Models (Except

FXDC, FXDF)

Lights (2 of 2): 2009 All Dyna DOM. and INT. Models (Except

FXDC, FXDF)

INSTR - 15A

Ignition

Switch

ACCY - 15A

40 Amp

MAXIFUSE

[GND1]

Rear Ground Stud

Under Electrical Center

ACC − C

BATT − B

IGN − A

Serial Data

Neutral Switch

Ground

Serial Data

Ground

A
B
C

ECM

TSM/TSSM

[64B]

See Security Circuit For
Hands Free Security Module

Horn Switch

[163]

Left Hand
Controls

B C

[120]

Oil Pressure
Sending Unit

[131]

Neutral

Switch

Fuel Pump & Sender Assembly

(In Fuel Tank)

Fuel Gauge

Full: 39.5 / 27.5

1/2 : 118.0 / 97.0

Empty: 260.0 / 240.0

[86]

B C

To Instrument

Assembly

6 7

10 12

Starter

Battery

Red
Band

[GND2]

Signal

Ground

FXDL

2
3
4
5

6
7

11
12

Trip Odometer
Reset Switch

1
2
3
4
5
6
7
8

10
11
12

Trip Odometer

Reset Switch

FXD

FXDB

1
2
3
4
5
6
7
8
9

11
12

Trip Odometer

Reset Switch

3
4
5
6

Speedometer

Tachometer

Serial Data

Security LP

Battery

Accessory

Ground

Trip Odometer Reset Switch

Fuel Level

Trip Odometer Reset Switch

RPM x 100

Ignition

Serial Data

Battery

Accessory

Ground

7
8

Ignition

7
8

Speedometer

Ignition

Serial Data

Security LP

Battery

Accessory

Ground

Trip Odometer Reset Switch

Fuel Level

Trip Odometer Reset Switch

4
5
6
7

8
9

4
5
6
7

8
9

Speedometer

Ignition

Serial Data

Security LP

Battery

Accessory

Ground

Trip Odometer Reset Switch

Fuel Level

Trip Odometer Reset Switch

1
2

4
5
6
7
8
9

1
2

4
5
6
7
8
9

1
2

5
6
7

1
2

5
6
7

O/W

Y/W

O/W

BN/GY

LGN/V

BN/GY

LGN/V

GN/Y

BN/V

GN/Y

BN/V

Y/W

BN/GY

LGN/V

GN/Y

BN/V

BK
BK

O/W

Y/W

BN/GY

LGN/V

BN/V

Y/W

O/W

Y/W

GN/Y

O/GY

GN/Y

[122]

Horn

O/W

Y/W

BK/GN

LGN/V

Y/BK

R/GY

R/BK

Y/BK

GN/Y

[39B]

[39A]

[108B]

[108A]

[39B]

[39A]

[30B]

[30A]

[78B]

[78A]

[39B]

[39A]

[20B]

[20A]

[24B]

[24A]

[21A]

[21B]

[20B]

[141A]

[141B]

[5]

[117A]

[117B]

[33B]

[33A]

et00162

Figure B-10. Horn and Instruments Circuit: 2009 All Dyna DOM. and INT. Models (Except FXDC, FXDF)

Figure B-10.

Horn and Instruments Circuit: 2009 All Dyna DOM. and INT.

Models (Except FXDC, FXDF)

Horn and Instruments Circuit: 2009 All Dyna DOM. and INT.

Models (Except FXDC, FXDF)

Content .. 31 32 33 34 ..