Harley Davidson Softail Delux FLSTN BIKE 2011-2015. Electrical Diagnostics - page 1
Data Link Connector (DLC)
2-13
GENERAL INFORMATION
Communication DTCs and Error Messages
2-13
Diagnostic Tips
2-13
1.1 SPECIFICATIONS AND COMPONENT
LOCATIONS
2.3 ODOMETER SELF-DIAGNOSTIC
INOPERATIVE, DTC U0001, U0011, B2274
Specifications
1-1
Component Locations
1-1
Description and Operation
2-14
Diagnostic Tips
2-14
1.2 DIAGNOSTIC TOOLS
Connector Information
2-14
How To Use Diagnostic Tools
1-11
Odometer Self-Diagnostic Inoperative, DTC U0001, U0011,
GRX-3110 HD Battery Diagnostic Station
1-11
B2274
2-16
HD-26792 Spark Tester
1-11
1. CAN Bus Shorted Together Test
2-16
HD-39978 Digital Multimeter (Fluke 78)
1-11
2. Speedometer Test
2-16
HD-39617 Fluke AC/DC Current Probe
1-11
3. ECM Test
2-16
HD-41199-3 IAC Test Light
1-12
4. LHCM Test
2-16
HD-41404 Harness Connector Test Kit
1-12
5. RHCM Test
2-16
HD-50341 Wheel Speed Sensor Test Lead
1-12
6. Tachometer Test
2-16
HD-42682 Breakout Box (Instruments)
1-12
7. BCM Test
2-16
HD-50390-1 Breakout Box (ECM)
1-13
8. ABS Test
2-16
HD-50390-1 Breakout Box (BCM)
1-13
9. CAN High Circuit Short to Voltage Test
2-16
HD-48642 Breakout Box (ABS)
1-14
10. Speedometer Test
2-16
HD-48650 Digital Technician II
1-14
11. ECM Test
2-17
12. LHCM Test
2-17
1.3 DIAGNOSTICS AND
13. ABS Test
2-17
14. RHCM Test
2-17
TROUBLESHOOTING
15. Tachometer Test
2-17
Voltage Drop
1-15
16. BCM Test
2-17
Voltage Drop Test
1-15
17. CAN Low Circuit Short to Voltage Test
2-17
Wiggle Test
1-16
18. CAN High Circuit Short to Ground Test
2-17
Job/Time Codes Values
1-16
19. Speedometer Test
2-17
20. ECM Test
2-17
INITIAL DIAGNOSTICS AND SERIAL
21. LHCM Test
2-17
DATA
22. RHCM Test
2-17
23. Tachometer Test
2-18
24. BCM Test
2-18
2.1 INITIAL DIAGNOSTICS
25. ABS Test
2-18
Description and Operation
2-1
26. CAN Low Circuit Short to Ground Test
2-18
Retrieving Trouble Codes
2-1
27. Speedometer Test
2-18
Odometer Self-Diagnostics
2-1
28. ECM Test
2-18
Diagnostic Mode
2-1
29. LHCM Test
2-18
Initial Diagnostics
2-1
30. RHCM Test
2-18
1. Fuse Test
2-1
31. Tachometer Test
2-18
2. Current DTC Test
2-1
32. BCM Test
2-18
3. Odometer Function Test
2-1
33. ABS Test
2-18
4. Odometer Inoperative Test
2-1
34. CAN Low Circuit Resistance to ECM Test
2-18
5. Battery Power Test
2-2
35. CAN High Circuit Resistance to ECM Test
2-19
6. Starter Test
2-2
36. CAN Low Circuit Resistance to BCM Test
2-19
7. LHCM Test
2-2
37. CAN High Circuit Resistance to BCM Test
2-19
Diagnostics
2-2
38. CAN Low Circuit Resistance to ABS Module
Diagnostic Tips
2-2
Test
2-19
Code Types
2-8
39. CAN High Circuit Resistance to ABS Module
Current
2-9
Test
2-19
Historic
2-9
40. CAN Low Circuit Resistance to Tachometer
Multiple Trouble Codes
2-9
Test
2-19
Clearing DTCs
2-9
41. CAN High Circuit Resistance to Tachometer
Security Lamp
2-9
Test
2-19
Check Engine Lamp
2-9
42. CAN Low Circuit Resistance to Speedometer
Symptoms
2-10
Test
2-19
43. CAN High Circuit Resistance to Speedometer
2.2 SERIAL DATA COMMUNICATION
Test
2-20
Description and Operation
2-12
44. Speedometer Power Test
2-20
Components
2-13
45. Speedometer Ground Test
2-20
Electronic Control Module (ECM)
2-13
2.4 NO VEHICLE POWER OR DTC U0100,
Speedometer
2-13
BCM
2-13
U0121, U0140, U0141, U0142, U0156
ABS Module
2-13
Description and Operation
2-21
Hand Control Modules
2-13
III
TABLE OF CONTENTS
Diagnostic Tips
2-21
Ignition Switch
3-4
Connector Information
2-21
Battery
3-4
DTC U0100
2-23
Grinding Noise or Erratic Starting
3-4
1. Module Test
2-23
Job/Time Code Values
3-4
2. System Power Test
2-23
Connector Information
3-4
3. ECM [78-1] Ground Test
2-23
Starter Troubleshooting
3-6
4. ECM [78-2] Ground Test
2-23
Starter Testing
3-7
5. CAN High Circuit Continuity Test
2-23
1. Starting System Operational Test
3-7
6. CAN Low Circuit Continuity Test
2-23
2. Audible Noise Test
3-7
7. Verify ABS Module Test
2-23
3. Starter Solenoid Test
3-7
8. Verify Speedometer Test
2-23
4. Checking DTCs Test
3-7
9. Verify Tachometer Test
2-23
Nothing Clicks
3-7
10. Verify BCM Test
2-24
1. Battery Test
3-7
DTC U0121
2-24
2. Fuse Test
3-7
1. ABS Voltage Test
2-24
3. Ignition Circuit Test
3-7
2. ABS Ground Test
2-24
4. Starter Solenoid Circuit Test
3-8
3. CAN High Circuit Continuity Test
2-24
5. Starter Ground Test
3-8
4. CAN Low Circuit Continuity Test
2-24
6. Neutral Switch Test
3-8
No Vehicle Power: DTC U0140
2-24
7. Starter Solenoid Circuit Test
3-8
1. Fuse Test
2-24
8. BCM Test
3-8
2. Ignition Switch Ground Test
2-24
Starter Solenoid Clicks
3-8
3. Ignition Switch Test
2-24
1. Battery Test
3-8
4. Ignition Switch Accessory Test
2-25
2. Starter Voltage Drop Test
3-8
5. Ignition Switch Signal Test
2-25
3. Starter Solenoid Voltage Drop Starter Side Test
3-8
6. Switch Signal Short to Ground Test
2-25
4. Starter Solenoid Battery Side Voltage Drop Test
3-8
7. Ignition Switch Signal Short to Voltage Test
2-25
5. Starter Ground Circuit Voltage Drop Test
3-9
8. BCM Ground Test
2-25
6. Starter Ground Test
3-9
9. CAN High Circuit Continuity Test
2-25
7. Starter Draw Test
3-9
10. CAN Low Circuit Continuity Test
2-25
8. Mechanical Binding Test
3-9
11. BCM Voltage Test
2-25
Starter Spins But Does Not Engage
3-9
Left Hand Controls Inoperative: DTC U0141
2-25
1. Pinion Gear and Clutch Shell Test
3-9
1. LHCM Voltage Test
2-25
Starter Stalls or Spins Too Slowly
3-9
2. LHCM Test
2-25
1. Battery Test
3-9
3. CAN High Circuit Continuity Test
2-26
2. Starter Stud Voltage Drop Test
3-9
4. CAN Low Circuit Continuity Test
2-26
3. Starter Ground Circuit Voltage Drop Test
3-10
DTC U0142
2-26
4. ACR Test
3-10
1. Fuse Test
2-26
5. Starter Draw Test
3-10
2. RHCM Voltage Test
2-26
6. Starter Solenoid Voltage Drop Starter Side Test
3-10
3. CAN High Circuit Continuity Test
2-26
7. Starter Solenoid Battery Side Voltage Drop Test
3-10
4. CAN Low Circuit Continuity Test
2-26
Speedometer Inoperative: DTC U0156
2-26
3.3 DTC B2121, B2122, B2123, B2124
1. Speedometer Voltage Test
2-26
Description and Operation
3-11
2. Speedometer Ground Test
2-26
Conditions for Setting
3-11
3. CAN High Circuit Continuity Test
2-26
Connector Information
3-11
4. CAN Low Circuit Continuity Test
2-27
DTC B2121
3-12
1. Starter Solenoid Circuit Test
3-12
STARTING AND CHARGING
2. Starter Solenoid Supply Voltage Test
3-12
DTC B2122
3-12
3.1 BATTERY TESTING
1. Starter Solenoid Circuit Test
3-12
2. Starter Solenoid Supply Voltage Test
3-12
General
3-1
DTC B2123
3-12
Voltmeter Test
3-1
1. Starter Solenoid Supply Continuity Test
3-13
Battery Diagnostic Test
3-1
DTC B2124
3-13
Load Test
3-1
1. Starter Solenoid [128] Test
3-13
2. Starter Solenoid Circuit Test
3-13
3.2 STARTING SYSTEM
3. Starter Solenoid Supply Continuity Test
3-13
Description and Operation
3-3
Components
3-3
3.4 TESTING STARTER ON MOTORCYCLE
Starter
3-3
Starter Current Draw Test
3-14
Starter Solenoid
3-3
Engine Stop Switch
3-3
3.5 TESTING STARTER ON BENCH
Start Switch
3-3
Free Running Current Draw Test
3-15
BCM
3-3
IV TABLE OF CONTENTS
TABLE OF CONTENTS
Starter Solenoid
3-15
3.8 DTC P0562
Solenoid Pull-In Test
3-15
Description and Operation
3-26
Solenoid Hold-In Test
3-16
Diagnostics
3-26
Solenoid Return Test
3-16
Diagnostic Tips
3-26
Connector Information
3-26
3.6 CHARGING SYSTEM
DTC P0562
3-28
Description and Operation
3-17
1. Battery Test
3-28
Alternator
3-17
2. Charging System Test
3-28
Voltage Regulator
3-17
3. ECM Switched Voltage Test
3-28
Troubleshooting
3-17
4. ECM System Power Test
3-28
Battery
3-17
5. ECM Ground [78-1] Circuit Test
3-28
Wiring
3-17
6. ECM Ground [78-2] Circuit Test
3-28
Voltage Regulator Inspection
3-17
7. BCM System Power Test
3-28
Job/Time Code Values
3-17
8. BCM Power Test
3-28
Connector Information
3-17
9. Main Fuse Voltage Test
3-28
Low or No Charging
3-18
10. Fuse Block Voltage Drop Test
3-29
1. Battery Test
3-18
11. Fuse Block Supply Voltage Drop Test
3-29
2. Off Idle Voltage Test
3-18
12. Repair Validation Test
3-29
3. AC Output Test
3-18
4. Stator Test
3-18
3.9 DTC B2203
5. Rotor Inspection Test
3-18
Description and Operation
3-30
6. Voltage Regulator Power Circuit Test
3-18
Connector Information
3-30
7. Voltage Regulator Ground Circuit Test
3-18
DTC B2203
3-32
Overcharging
3-18
1. Ignition Continuity [242B] Test
3-32
1. Battery Voltage Test
3-18
2. Ignition Switch Run Test
3-32
2. Voltage Regulator Ground Circuit Test
3-18
3. Ignition Switch ACC Test
3-32
Low Battery After Extended IGN OFF
3-19
4. Ignition Switch OFF Test
3-32
1. Battery Test
3-19
2. Amp Draw Test
3-19
3.10 DTC B2206, B2208
Battery Runs Down During Use
3-19
Description and Operation
3-33
1. Total Current Draw Test
3-19
DTC B2206
3-34
2. Battery Test
3-19
1. BCM Supply Voltage Test
3-34
Battery Charging Tests
3-19
2. BCM Voltage Test
3-34
Milliampere Draw Test
3-19
DTC B2208
3-34
Total Current Draw and Output Test
3-20
1. BCM to Ground Continuity Test
3-34
Stator Test
3-20
2. BCM Voltage Test
3-34
AC Output Test
3-21
3.7 DTC C0562, C0563, C1222, C1223
3.11 DTC B2271, B2272
Description and Operation
3-22
Description and Operation
3-35
DTC C0562 and C0563
3-22
DTC B2271
3-35
DTC C1222 and C1223
3-22
DTC B2272
3-35
Diagnostics
3-22
Diagnostic Tips
3-35
Diagnostic Tips
3-22
Connector Information
3-35
Connector Information
3-22
DTC B2271
3-37
DTC C0562
3-24
1. Battery Test
3-37
1. Battery Test
3-24
2. Charging System Test
3-37
2. Charging System Test
3-24
3. BCM Power Test
3-37
3. ABS ECU Battery Voltage Test
3-24
4. Main Fuse Voltage Test
3-37
4. ABS ECU Battery Voltage Drop Test
3-24
5. Fuse Block Voltage Test
3-37
5. ABS ECU Ground Circuit Voltage Test
3-24
6. Fuse Block Supply Voltage Test
3-37
6. Main Fuse Voltage Drop Test
3-24
7. Repair Validation Test
3-37
7. Fuse Block Voltage Drop Test
3-24
DTC B2272
3-37
8. Fuse Block Supply Voltage Drop Test
3-24
1. Charging System Test
3-37
9. Repair Validation Test
3-24
2. Repair Validation Test
3-37
DTC C0563
3-24
INSTRUMENTS
1. Charging System Test
3-24
2. Repair Validation Test
3-25
DTC C1222, C1223
3-25
4.1 INSTRUMENTS
1. ABS ECU Battery Voltage Test
3-25
Description and Operation
4-1
2. ABS ECU Battery Voltage Drop Test
3-25
Trip Odometer Reset Switch Operation
4-1
3. Repair Validation Test
3-25
Speedometer Theory of Operation
4-1
TABLE OF CONTENTS V
TABLE OF CONTENTS
Instrument Diagnostics
4-1
1. Speedometer Voltage Test
4-16
2. Speedometer Ground Test
4-16
4.2 DTC B1210, B1211
4.5 INDICATOR LAMPS
Description and Operation
4-2
Connector Information
4-2
Description and Operation
4-17
DTC B1210: Except FXS/B
4-4
ABS Indicator
4-17
1. BCM Test
4-4
Security Lamp
4-17
2. Fuel Gauge Power Test
4-4
Check Engine Lamp
4-17
3. Fuel Level Sender Voltage Test
4-4
Low Battery Lamp
4-17
4. Fuel Pump and Sender Test
4-4
Low Fuel Indicator
4-17
5. Fuel Gauge Voltage Test
4-4
Neutral Indicator
4-18
6. Fuel Gauge Circuit Test
4-4
Oil Pressure Indicator
4-18
7. Fuel Gauge Circuit Test
4-4
Turn Signal Indicators
4-18
DTC B1210: FXS/B
4-5
High Beam Indicator
4-18
1. BCM Test
4-5
Diagnostic Tips
4-18
2. Fuel Resistor Assembly Power Test
4-5
Connector Information
4-19
3. Fuel Level Sender Voltage Test
4-5
Low Fuel Lamp Always On
4-20
4. Fuel Pump and Sender Test
4-5
1. Fuel Sender Circuit Resistance Test
4-20
5. Fuel Gauge Voltage Test
4-5
2. Fuel Gauge Circuit Resistance Test
4-20
6. Fuel Level Sender Circuit Test
4-5
3. Resistance Assembly Circuit Resistance Test
4-20
7. Fuel Level Sender Circuit Test
4-5
4. Fuel Level Test
4-20
DTC B1211: Except FXS/B
4-6
5. Fuel Sender High Test
4-20
1. Fuel Level Sender Voltage Test
4-6
6. Fuel Sender Low Test
4-20
2. Fuel Pump and Sender Test
4-6
7. Speedometer Test
4-20
3. Fuel Level Sender Circuit Short to Voltage Test
4-6
Oil Pressure Lamp Always On
4-21
4. Fuel Level Sender Circuit Open Test
4-6
1. Oil Pressure Lamp Function Test
4-21
5. Fuel Level Sender Ground Circuit Test
4-6
2. Engine Running Test
4-21
6. Fuel Gauge Ground Circuit Test
4-6
3. Oil Pressure Sensor Test
4-21
7. Fuel Sender Resistance Test
4-6
4. Oil Pressure Circuit Test
4-21
8. Fuel Gauge Voltage Test
4-6
5. Mechanical Test
4-21
9. Fuel Gauge Test
4-6
6. Oil Pressure Switch Circuit Test
4-21
DTC B1211: FXS/B
4-7
7. Speedometer Test
4-21
1. Fuel Level Sender Voltage Test
4-7
Oil Pressure Lamp Inoperative
4-21
2. Fuel Pump and Sender Test
4-7
1. Oil Pressure Lamp Function Test
4-21
3. Fuel Level Sender Circuit Short to Voltage Test
4-7
2. Speedometer Test
4-22
4. Fuel Level Sender Circuit Open Test
4-7
3. Oil Pressure Circuit Test
4-22
5. Fuel Level Sender Ground Circuit Test
4-7
Neutral Lamp Always On
4-22
6. Resistor Assembly Ground Circuit Test
4-7
1. Neutral Lamp Function Test
4-22
7. Fuel Sender Resistance Test
4-7
2. Indicator Harness Test
4-22
8. Resistor Assembly Voltage Test
4-7
Neutral Lamp Inoperative
4-22
9. Resistor Assembly Test
4-7
1. Neutral Lamp Function Test
4-22
2. BCM Message Test
4-22
4.3 TRIP ODOMETER FUNCTIONS
3. Neutral Switch Test
4-22
INOPERATIVE, DTC B2255
4. Ground Wire Test
4-22
5. Neutral Switch Power Circuit Open Test
4-23
Description and Operation
4-9
6. Speedometer Test
4-23
Trip Odometer Reset Switch Closed
4-9
7. Neutral Indicator Circuit Test
4-23
Connector Information
4-9
High Beam Indicator Lamp Always On
4-23
Trip Odometer Functions Inoperative, DTC B2255
4-11
1. High Beam Indicator Function Test
4-23
1. Trip Switch Test
4-11
2. High Beam Indicator Circuit Test
4-23
2. Odometer Test
4-11
3. High Beam Indicator Circuit Short to Ground
3. Speedometer "WOW" Test
4-11
Test
4-23
4. LHCM Test
4-11
High Beam Indicator Lamp Inoperative
4-23
1. High Beam Indicator Function Test
4-23
4.4 NO INSTRUMENT POWER, DTC B1200
2. High Beam Indicator Circuit Test
4-24
Description and Operation
4-12
3. High Beam Indicator Circuit Open Test
4-24
Connector Information
4-14
Turn Signal Indicator Lamp Always On
4-24
No Instrument Power
4-16
1. Turn Signal Function Test
4-24
1. Battery Circuit Test
4-16
2. Turn Signal Indicator Circuit Test
4-24
2. Accessory Function Test
4-16
3. Turn Signal Indicator Circuit Short to Ground
3. Battery Circuit to Speedometer Test
4-16
Test
4-24
4. Ground Circuit Test
4-16
Turn Signal Indicator Inoperative
4-24
DTC B1200
4-16
VI TABLE OF CONTENTS
TABLE OF CONTENTS
1. Turn Signal Function Test
4-24
5.4 DTC B1101, B1151
2. Turn Signal Indicator Circuit Test
4-24
Description and Operation
5-16
3. Turn Signal Indicator Circuit Open Test
4-25
Conditions for Setting
5-16
Connector Information
5-16
4.6 GAUGES
DTC B1101, B1151
5-17
Theory of Operation
4-26
1. Bulb Test
5-17
Fuel Gauge Inaccurate, No DTCs
4-27
2. Socket and Wiring Inspection Test
5-17
1. Fuel Gauge Test
4-27
2. Sending Unit Test
4-27
5.5 DTC B2141, B2143, B2144, B2146, B2148,
3. Fuel Gauge Circuit Test
4-27
B2149
Fuel Gauge Inoperative
4-27
1. Ignition Voltage Test
4-27
Description and Operation
5-18
2. Ground Circuit Test
4-27
Conditions for Setting
5-18
Connector Information
5-18
ACCESSORIES, HORN, LIGHTING
DTC B2141
5-21
1. Bulb Test
5-21
AND SECURITY
2. Ground Circuit Open Test
5-21
3. Power Circuit Open Test
5-21
5.1 ACCESSORIES: DTC B2112, B2113,
DTC B2143, B2144
5-21
1. Bulb Test
5-21
B2114
2. Power Circuit Short to Ground Test
5-21
Description and Operation
5-1
3. DTC Test
5-21
Conditions for Setting
5-1
DTC B2146
5-22
Diagnostic Tips
5-1
1. Bulb Test
5-22
Connector Information
5-3
2. Ground Circuit Open Test
5-22
DTC B2112
5-7
3. Power Circuit Open Test
5-22
1. Accessory Power Circuit Short to Voltage Test
5-7
DTC B2148, B2149
5-22
2. BCM Test
5-7
1. Bulb Test
5-22
DTC B2113, B2114
5-7
2. Power Circuit Short to Ground Test
5-22
1. Accessory Power Circuit Short to Ground Test
5-7
3. DTC Test
5-22
2. Accessory Circuit Test
5-7
3. BCM Test
5-7
5.6 DTC B2151, B2153, B2154, B2156, B2158,
B2159
5.2 HORN: DTC B2126, B2127, B2128, B2129
Description and Operation
5-23
Description and Operation
5-8
Conditions for Setting
5-23
Conditions for Setting
5-8
Connector Information
5-25
Diagnostic Tips
5-8
DTC B2151
5-28
Connector Information
5-8
1. Bulb Test
5-28
DTC B2126
5-9
2. Ground Circuit Open Test
5-28
1. Horn Test
5-9
3. Power Circuit Open Test
5-28
2. Ground Circuit Open Test
5-9
DTC B2153, B2154
5-28
3. Power Circuit Open Test
5-9
1. Bulb Test
5-28
DTC B2127
5-10
2. Power Circuit Short to Ground Test
5-28
1. Horn Power Circuit Short to Voltage Test
5-10
DTC B2156
5-29
2. DTC Test
5-10
1. Bulb Test
5-29
DTC B2128, B2129
5-10
2. Ground Circuit Open Test
5-29
1. Horn Circuit Test
5-10
3. Power Circuit Open Test
5-29
2. DTC Test
5-10
DTC B2158, B2159
5-29
5.3 TURN SIGNALS
1. Bulb Test
5-29
2. Ground Circuit Open Test
5-29
Description and Operation
5-11
Manual Cancellation
5-11
5.7 HEADLAMPS: DTC B2131, B2132, B2133,
Automatic Cancellation
5-11
B2134, B2136, B2137, B2138, B2139
Four-Way Flashing
5-11
Tip Over Detection Operation
5-12
Description and Operation
5-30
Tip Over Reset
5-12
Conditions for Setting
5-30
Connector Information
5-12
Diagnostic Tips
5-30
Will Not Cancel Upon Turn Completion, No DTCs
5-14
Connector Information
5-30
1. BCM Mounting Test
5-14
Auxiliary Lamps Inoperative: Except Japan
5-32
2. Correct Configuration Test
5-14
1. Auxiliary Lamps Operation Test
5-32
3. Turn Signals Cancel Test
5-15
2. Auxiliary Bulb Test
5-32
4. Speedometer Test
5-15
3. Auxiliary Lamp Circuit Test
5-32
4. Auxiliary Lamp Switch Test
5-32
TABLE OF CONTENTS VII
TABLE OF CONTENTS
5. Auxiliary Lamp Power Circuit Test
5-32
1. Switch Test
5-42
Auxiliary Lamps Inoperative: Japan
5-32
DTC B2210, B2212, B2250, B2251, B2252, B2253, B2254,
1. Auxiliary Lamps Operation Test
5-32
B2260, B2261, B2262, B2263
5-43
2. Auxiliary Bulb Test
5-32
1. Switch Test
5-43
3. Auxiliary Lamp Circuit Test
5-32
DTC B2270
5-43
4. Auxiliary Lamp Switch Test
5-33
1. DTC Test
5-43
5. Auxiliary Lamp Power Circuit Test
5-33
Any Hand Control Switch Inoperative
5-43
DTC B2131
5-33
1. Switch Operation Test
5-43
1. Bulb Test
5-33
2. Headlamp Test
5-33
5.10 RUNNING LAMPS: DTC B2107, B2108,
3. Ground Circuit Open Test
5-33
B2109, B2166, B2168, B2169
4. Power Circuit Open Test
5-33
Description and Operation
5-44
5. BCM Test
5-33
Conditions for Setting
5-44
DTC B2132
5-34
Connector Information
5-44
1. Headlamp Test
5-34
Front Running Lamps Inoperative
5-47
2. DTC Test
5-34
1. Domestic Running Lamp Configuration Test
5-47
DTC B2133, B2134
5-34
2. Bulb Test
5-47
1. High Beam Headlamp Circuit Test
5-34
3. Running Lamp Test
5-47
2. DTC Test
5-34
4. Ground Circuit Test
5-47
DTC B2136
5-35
Rear Running Lamps Inoperative: Except FXS/B and
1. Headlamp Test
5-35
FLS
5-47
2. Ground Circuit Open Test
5-35
1. Running Lamps Configuration Test
5-47
3. Power Circuit Open Test
5-35
2. Bulb Test
5-47
4. BCM Test
5-35
3. Ground Circuit Test
5-47
DTC B2137
5-35
4. Running Lamps Power Test
5-47
1. Headlamp Test
5-35
5. Rear Running Lamps Ground Circuit Test
5-47
2. DTC Test
5-35
Rear Running Lamps Inoperative: FXS/B and FLS
5-48
DTC B2138, B2139
5-36
1. Bulb Test
5-48
1. Low Beam Headlamp Circuit Test
5-36
2. Ground Circuit Test
5-48
2. DTC Test
5-36
License Plate Lamp Inoperative: Except FXS/B and FLS.5-48
1. Running Lamps Configuration Test
5-48
5.8 STOP LAMPS: DTC B2161, B2163,
2. Bulb Test
5-48
B2164, B2223
3. Ground Circuit Test
5-48
Description and Operation
5-37
4. License Plate Lamps Power Test
5-48
Conditions for Setting
5-37
5. License Plate Lamp Ground Circuit Test
5-48
Connector Information
5-37
License Plate Lamp Inoperative: FXS/B and FLS
5-49
Stop Lamp Always On, DTC B2223
5-40
1. Verify Test
5-49
1. Brake Switch Test
5-40
2. Bulb Test
5-49
2. Brake Switch Input Test
5-40
3. Ground Circuit Test
5-49
3. Brake Light Power Test
5-40
4. LED + [40] Test
5-49
4. DTC Test
5-40
5. LED - [40] Test
5-49
DTC B2161
5-40
DTC B2107
5-49
1. Stop Lamp Test
5-40
1. Position Lamp Circuit Test
5-49
2. Ground Circuit Open Test
5-40
2. DTC Test
5-49
3. Power Circuit Open Test
5-40
DTC B2108, B2109
5-50
DTC B2163, B2164
5-41
1. Position Lamp Circuit Short to Ground Test
5-50
1. Bulb Test
5-41
2. Excessive Draw Test
5-50
2. Stop Lamp Power Circuit Short to Ground Test
5-41
3. DTC Test
5-50
DTC B2223
5-41
DTC B2166 (Domestic Only)
5-50
1. Stop Lamp Switch Test
5-41
1. Running Lamp Operation Test
5-50
2. Brake Switch Short to Ground Test
5-41
2. Running Lamps Circuit Test
5-50
3. DTC Test
5-41
3. Bulb Test
5-50
4. Running Lamp Open Circuit Test
5-50
5.9 DTC B1103, B1153, B2210, B2212, B2250,
5. Running Lamps Circuit Test
5-51
B2251, B2252, B2253, B2254, B2260, B2261,
DTC B2168, B2169
5-51
1. Rear Running Lamps Circuit Test
5-51
B2262, B2263, B2270
2. Ground Circuit Open Test
5-51
Description and Operation
5-42
3. Front Running Lamp Circuit Test
5-51
Conditions for Setting
5-42
4. BCM Test
5-51
Diagnostic Tips
5-42
DTC B2168, B2169: FXS/B and FLS
5-51
Connector Information
5-42
1. Right Rear Turn Lamp Circuit Test
5-51
DTC B1103, B1153
5-42
2. Left Rear Turn Lamp Circuit Test
5-52
VIII TABLE OF CONTENTS
TABLE OF CONTENTS
3. Tail Lamp Circuit Test
5-52
Connector Information
5-67
4. Ground Circuit Open Test
5-52
DTC B2176
5-68
5. BCM Test
5-52
1. Fob Test
5-68
2. Security Antenna Visual Test
5-68
5.11 SECURITY SYSTEM
3. Security Antenna Resistance Test
5-68
4. Antenna B Circuit Open Test
5-68
Security Lamp
5-53
5. Antenna A Circuit Open Test
5-68
Security Immobilization
5-53
6. DTC Test
5-68
Security System Features
5-53
DTC B2177
5-68
Security System Warnings
5-54
1. Security Antenna Visual Test
5-68
Arming
5-54
2. Security Antenna High Circuit Short to Voltage
Disarming
5-54
Test
5-68
Automatic Disarming
5-54
3. Security Antenna Low Circuit Short to Voltage
Disarming with a PIN
5-54
Test
5-69
Alarm
5-55
4. DTC Test
5-69
Activation
5-55
DTC B2178
5-69
Deactivation
5-55
1. Security Antenna Visual Test
5-69
5.12 KEY FOB
2. Security Antenna High Short to Ground Test
5-69
3. Security Antenna Low Short to Ground Test
5-69
Description and Operation
5-56
4. DTC Test
5-69
Fob Assignment
5-56
Fails to Disarm
5-69
1. Non-Functional Fob Test
5-69
5.13 SIREN
2. Interference Test
5-69
Description and Operation
5-57
3. Antenna Connection Test
5-69
Siren Chirp Mode Confirmation
5-57
4. Antenna Circuit Short to Ground Test
5-70
Chirpless Mode
5-57
5. Antenna Circuits Shorted Together Test
5-70
Chirp Mode
5-57
6. Antenna Circuit Open Test
5-70
Switching Modes
5-57
7. Security System Antenna Test
5-70
5.14 SERVICE AND EMERGENCY
5.17 DTC B2183, B2188, B2193, B2198
FUNCTIONS AND CONFIGURATIONS
Description and Operation
5-71
General
5-59
Conditions for Setting
5-71
Actuation
5-59
Diagnostic Tips
5-71
Selecting a PIN
5-59
Connector Information
5-71
Initial PIN Entry
5-59
DTC B2183, B2188, B2193, B2198
5-72
Changing the PIN
5-59
1. Circuit Inspection Test
5-72
Transport Mode
5-60
2. DTC Test
5-72
To Enter Transport Mode
5-60
To Exit Transport Mode
5-60
5.18 DTC B2218
Service Mode
5-60
Description and Operation
5-73
Four-Way Flashing
5-60
Conditions for Setting
5-73
To Arm the Security System with the Hazard Warning
Connector Information
5-73
Flashers ON
5-60
DTC B2218
5-75
To Disarm the Security System and Turn the Hazard
1. Neutral Circuit Short to Ground Test
5-75
Warning Flashers OFF
5-60
2. Neutral Switch Test
5-75
3. Neutral Switch Short to Ground Test
5-75
5.15 DTC B2172, B2173
4. DTC Test
5-75
Description and Operation
5-61
Diagnostic Tips
5-61
ENGINE MANAGEMENT
Connector Information
5-62
DTC B2172
5-62
6.1 EFI SYSTEM
1. Siren Circuit Short to Voltage Test
5-62
2. DTC Test
5-63
General
6-1
DTC B2173
5-63
EFI Operation
6-1
1. Siren Signal Short to Ground Test
5-63
Symptom Diagnostics
6-1
2. DTC Test
5-63
6.2 ELECTRONIC CONTROL MODULE
5.16 FAILS TO DISARM: DTC B2176, B2177,
General
6-3
B2178
ECM
6-3
32-2 Crankshaft
6-3
Description and Operation
5-64
Crank Position Signal Synchronization
6-3
Conditions for Setting
5-67
Engine Phase
6-3
Diagnostic Tips
5-67
TABLE OF CONTENTS IX
TABLE OF CONTENTS
Engine Run Mode
6-3
3. Power Circuit Short to Ground Test
6-16
6.3 SENSORS AND DRIVERS
6.6 DTC P0107, P0108
Description and Operation
6-5
Description and Operation
6-17
Sensors
6-5
Diagnostic Tips
6-17
Crank Position (CKP) Sensor
6-5
Connector Information
6-17
Throttle Position Sensor (TPS)
6-5
DTC P0107
6-19
Jiffy Stand Sensor (JSS)
6-5
1. MAP Sensor Test
6-19
Accelerometer
6-5
2. Signal Voltage Test
6-19
Clutch Switch
6-5
3. Signal Wire Continuity Test
6-19
Neutral Switch
6-5
4. Signal Wire Shorted to Ground Test
6-19
Engine Temperature (ET) Sensor
6-5
5. Signal Wire Shorted to Sensor Ground Test
6-19
Manifold Absolute Pressure (MAP) Sensor
6-5
6. 5V Reference Wire Open Test
6-19
Intake Air Temperature (IAT) Sensor
6-5
7. 5V Reference Shorted to Signal Ground Test
6-19
Vehicle Speed Sensor (VSS)
6-5
8. IAC A High Shorted to Voltage Test
6-19
HO2S: Front and Rear
6-6
9. B High Shorted to Voltage Test
6-20
Drivers
6-6
10. B Low Shorted to Voltage Test
6-20
Fuel Pump
6-6
DTC P0108
6-20
Ignition Coils and Spark Plugs
6-6
1. MAP Sensor Test
6-20
Fuel Injectors
6-6
2. Signal Wire Short to 5V Test
6-20
Idle Air Control (IAC)
6-6
3. Signal Wire Short to Voltage Test
6-20
Active Intake Solenoid (AIS): HDI Only
6-6
4. Ground Wire Open Test
6-20
Active Exhaust Actuator: HDI Only
6-6
5. IAC B High Shorted to Voltage Test
6-20
6. B Low Shorted to Voltage Test
6-20
6.4 DTC B2102, B2103, B2104
6.7 DTC P0112, P0113
Description and Operation
6-8
Conditions for Setting
6-8
Description and Operation
6-21
Diagnostic Tips
6-8
Diagnostic Tips
6-21
Connector Information
6-8
Connector Information
6-21
DTC B2102
6-10
DTC P0112
6-23
1. System Power Circuit Short to Voltage Test
6-10
1. IAT Sensor Test
6-23
DTC B2103, B2104
6-10
2. Signal Grounded Test
6-23
1. Ignition Coil Test
6-10
3. Signal Wire Shorted to Sensor Ground Test
6-23
2. Rear Coil Shorted to Ground Test
6-10
DTC P0113
6-23
3. Front Coil Shorted to Ground Test
6-10
1. IAT Signal Voltage Test
6-23
4. Rear Fuel Injector Test
6-11
2. Signal Wire Open Test
6-23
5. Front Fuel Injector Test
6-11
3. Open Ground Wire Test
6-23
6. Purge Solenoid Test
6-11
4. IAT Sensor Signal Wire Shorted to Sensor Power
7. Exhaust Actuator Test
6-11
Test
6-23
8. AIS Test
6-11
5. IAT Sensor Test
6-24
9. Front HO2S Test
6-11
10. Rear HO2S Test
6-11
6.8 DTC P0117, P0118
11. Front ACR Test
6-11
Description and Operation
6-25
12. Rear ACR Test
6-12
Diagnostic Tips
6-25
13. ECM Test
6-12
Connector Information
6-25
14. BCM Test
6-12
DTC P0117
6-27
1. ET Sensor Test
6-27
6.5 DTC B2116, B2117, B2118, B2119
2. ET Sensor Signal Wire Shorted to Ground Test
6-27
Description and Operation
6-13
3. ET Sensor Signal Wire Shorted to Sensor Ground
Conditions for Setting
6-13
Test
6-27
Diagnostic Tips
6-13
DTC P0118
6-27
Connector Information
6-13
1. ET Signal Voltage Test
6-27
DTC B2116
6-15
2. ET Sensor Signal Wire Open Test
6-27
1. Fuel Pump Circuit Test
6-15
3. ET Sensor Open Ground Wire Test
6-27
2. Ground Circuit Open Test
6-15
4. ET Sensor Signal Wire Shorted to Sensor Power
3. Power Circuit Open Test
6-15
Test
6-27
DTC B2117
6-15
5. ET Sensor Test
6-28
1. Fuel Pump Power Circuit Short to Voltage Test
6-15
2. Code Verification Test
6-15
6.9 DTC P0122, P0123
DTC B2118, B2119
6-15
Description and Operation
6-29
1. Fuel Test
6-15
Diagnostic Tips
6-29
2. Fuel Pump Test
6-15
Connector Information
6-29
X TABLE OF CONTENTS
TABLE OF CONTENTS
DTC P0122
6-31
6.11 DTC P0261, P0262, P0264, P0265
1. TPS Circuit Test
6-31
Description and Operation
6-41
2. Signal Voltage Test
6-31
Diagnostic Tips
6-41
3. Signal Wire Continuity Test
6-31
Connector Information
6-41
4. Signal Wire Shorted to Ground Test
6-31
DTC P0261
6-43
5. Signal Wire Shorted to Sensor Ground Test
6-31
1. Front Fuel Injector Test
6-43
6. 5V Sensor Power Open Wire Test
6-31
2. Power Circuit Open Test
6-43
DTC P0123
6-31
3. Control Circuit Open Test
6-43
1. TPS Test
6-31
4. Injector Resistance Test
6-43
2. Signal Wire Short to 5V Test
6-32
5. Driver Short to Ground Test
6-43
3. Signal Wire Short to Voltage Test
6-32
DTC P0262
6-43
4. 5V Shorted to Battery Voltage Test
6-32
1. Front Fuel Injector Control Circuit Shorted to Voltage
5. Ground Wire Open Test
6-32
Test
6-43
2. Control Circuit Shorted to System Test
6-43
6.10 DTC P0031, P0032, P0051, P0052,
3. Injector Resistance Test
6-43
P0131, P0132, P0134, P0151, P0152, P0154
DTC P0264
6-44
Description and Operation
6-33
1. Rear Fuel Injector Test
6-44
Diagnostic Tips
6-33
2. Power Circuit Open Test
6-44
Connector Information
6-33
3. Control Circuit Open Test
6-44
DTC P0031
6-35
4. Injector Resistance Test
6-44
1. Front HO2S Voltage Test
6-35
5. Driver Short to Ground Test
6-44
2. Open Ground Test
6-35
DTC P0265
6-44
3. Short to Ground Test
6-35
1. Rear Fuel Injector Control Circuit Shorted to Voltage
4. Resistance Test
6-35
Test
6-44
DTC P0032
6-35
2. Control Circuit Shorted to System Test
6-44
1. Front HO2S Shorted to Voltage Test
6-35
3. Injector Resistance Test
6-45
2. Resistance Test
6-35
DTC P0051
6-36
6.12 DTC P0371, P0372, P0374
1. Rear HO2S Voltage Test
6-36
Description and Operation
6-46
2. Open Ground Test
6-36
Diagnostic Tips
6-46
3. Short to Ground Test
6-36
Connector Information
6-46
4. Resistance Test
6-36
DTC P0371, P0372, P0374
6-47
DTC P0052
6-36
1. CKP Sensor Connections Test
6-47
1. Rear HO2S Shorted to Voltage Test
6-36
2. Signal Wire Continuity Test
6-47
2. Resistance Test
6-36
3. Ground Wire Continuity Test
6-47
DTC P0131
6-37
4. Signal Wire Shorted to CKP Ground Wire Test
6-48
1. Front HO2S Voltage Test
6-37
5. Output Test
6-48
2. HO2S Test
6-37
3. Signal Wire Shorted to Sensor Ground Test
6-37
6.13 DTC P0444, P0445
4. Signal Wire Shorted to Ground Test
6-37
Description and Operation
6-49
5. Operation Test
6-37
Purge Solenoid (CA and Select Foreign Market Models
DTC P0132
6-37
Only)
6-49
1. Front HO2S Operation Test
6-37
Diagnostic Tips
6-49
DTC P0134
6-38
Connector Information
6-49
1. Front HO2S Signal Wire Short Circuit Voltage
DTC P0444
6-51
Test
6-38
1. Purge Solenoid Test
6-51
2. Open Sensor Ground Test
6-38
2. Purge Solenoid Voltage Test
6-51
3. Signal Wire Open Test
6-38
3. Control Wire Shorted to Ground Test
6-51
DTC P0151
6-38
4. Control Wire Open Test
6-51
1. Rear HO2S Test
6-38
5. Power Wire Open Test
6-51
2. HO2S Test
6-38
DTC P0445
6-51
3. Signal Wire Shorted to Sensor Ground Test
6-38
1. Purge Solenoid Test
6-51
4. Signal Wire Shorted to Ground Test
6-39
2. Purge Solenoid Short to Voltage Test
6-51
5. Operation Test
6-39
DTC P0152
6-39
6.14 DTC P0502, P0503
1. Rear HO2S Operation Test
6-39
Description and Operation
6-52
DTC P0154
6-39
Diagnostic Tips
6-52
1. Rear HO2S Signal Wire Short Circuit Voltage
Connector Information
6-52
Test
6-39
DTC P0502
6-54
2. Open Sensor Ground Test
6-39
1. VSS Connections Test
6-54
3. Signal Wire Open Test
6-40
2. Signal Wire Short to Ground Test
6-54
TABLE OF CONTENTS XI
TABLE OF CONTENTS
3. Signal Wire Open Test
6-54
Connector Information
6-69
4. Dirty or Damaged Test
6-54
DTC P1353, P1356
6-71
DTC P0503
6-54
1. Absence of Fuel Test
6-71
1. VSS Sensor Power Shorted to Voltage Test
6-54
2. Ion Sense Continuity Test
6-71
2. Signal Wire Short to Voltage Test
6-54
3. Ion Sense Short to Voltage Test
6-71
3. VSS Ground Wire Open Test
6-54
4. Spark Plug Cable Test
6-71
4. Signal Wire Shorted to Sensor Power Test
6-55
5. Ignition Rear Coil Primary Resistance Test
6-71
5. VSS Test
6-55
6. Ignition Front Coil Primary Resistance Test
6-71
7. Ion Sense Coil Resistance Test
6-71
6.15 DTC P0506, P0507
8. Ignition Coil Secondary Resistance Test
6-71
9. Coil Internal Short Test
6-71
Description and Operation
6-56
Diagnostic Tips
6-56
6.21 DTC P1475, P1478
Connector Information
6-57
DTC P0506, P0507
6-58
Description and Operation
6-72
1. IAC Operational Test
6-58
Diagnostic Tips
6-72
2. Connector Test
6-58
Connector Information
6-72
3. Circuits Open Test
6-59
DTC P1475
6-73
4. Circuits Shorted to Ground Test
6-59
1. Exhaust Actuator Test
6-73
5. Circuits Short to Voltage Test
6-59
2. Voltage Test
6-73
6. Short Between Circuits Test
6-59
3. Motor Ground Wire Continuity Test
6-73
4. Feedback Voltage Test
6-74
6.16 DTC P0603, P0605
5. Feedback Continuity Test
6-74
Description and Operation
6-60
6. Feedback Control Test
6-74
DTC P0603 Test
6-60
7. Feedback Run Test
6-74
DTC P0605 Test
6-60
8. Feedback Short to Voltage Test
6-74
9. Feedback Short to Ground Test
6-74
6.17 DTC P0641
DTC P1478
6-74
1. Exhaust Actuator Motor High Test
6-74
Description and Operation
6-61
2. Motor Shorted to Voltage Test
6-74
Connector Information
6-61
DTC P0641
6-63
6.22 DTC P1501, P1502
1. 5V Sensor Short to Voltage Test
6-63
2. TPS Circuit Below Range Test
6-63
Description and Operation
6-75
3. MAP Power Circuit Below Range Test
6-63
Diagnostic Tips
6-75
4. VSS Circuit Below Range Test
6-63
Connector Information
6-75
5. JSS Circuit Below Range Test
6-63
DTC P1501
6-77
6. Circuit Short to Ground Test
6-63
1. Signal Wire Shorted to Ground Test
6-77
7. Circuit Shorted to Sensor Ground Circuit Test
6-63
DTC P1502
6-77
1. JSS Ground Wire Test
6-77
6.18 DTC P0661, P0662
2. JSS Signal Wire Short to Voltage Test
6-77
3. 5V Reference and Signal Shorted Together Test
6-77
Description and Operation
6-64
4. Signal Wire Open Circuit Test
6-77
Connector Information
6-64
Side Stand Displayed on Speedometer
6-77
DTC P0661
6-65
1. Starts, Then Stalls Test
6-77
1. AIS Test
6-65
2. Neutral Test
6-77
2. Resistance Test
6-65
3. JSS Clearance Test
6-78
3. Open Ground Wire Test
6-65
4. 5V Reference Open Circuit Test
6-78
4. Low Short to Ground Test
6-66
5. Open Supply Wire Test
6-66
6.23 DTC P1632
DTC P0662
6-66
Description and Operation
6-79
1. AIS Resistance Test
6-66
2. Short to Voltage Test
6-66
6.24 DTC P1655, P1656
6.19 DTC P1009
Description and Operation
6-82
General
6-67
Connector Information
6-82
Password Problem
6-67
DTC P1655
6-84
Diagnostic Tips
6-67
1. Front ACR Test
6-84
DTC P1009
6-67
2. Rear ACR Test
6-84
1. Incorrect Password Test
6-68
3. Rear ACR Control Circuit Test
6-84
2. BCM Replacement Test
6-68
4. Front ACR Control Circuit Short to Ground Test
6-84
5. Rear ACR Control Circuit Short to Ground Test
6-84
6.20 DTC P1353, P1356
6. Shorted ACR Test
6-84
7. ACR Control Circuit Continuity Test
6-84
Description and Operation
6-69
8. Power Circuit Continuity Test
6-84
XII TABLE OF CONTENTS
TABLE OF CONTENTS
DTC P1656
6-85
In-line Spark Tester
6-98
1. Front ACR Test
6-85
Connector Information
6-98
2. Rear ACR Test
6-85
Misfire At Idle or Under Load
6-100
3. Rear ACR Control Circuit Test
6-85
1. Power Ground Continuity Test
6-100
4. Front ACR Control Circuit Test
6-85
2. Spark Test
6-100
3. Spark Plug Wire Test
6-100
6.25 DTC P2300, P2301, P2303, P2304
4. Carbon Tracking Inspection Test
6-100
5. Ignition Coil Primary Wire Continuity Test
6-100
Description and Operation
6-86
6. Battery to Main Fuse Block Voltage Drop Test
6-100
Diagnostic Tips
6-86
Connector Information
6-86
ABS
DTC P2300
6-88
1. Ignition Coil Test
6-88
2. Input Voltage Test
6-88
7.1 ANTI-LOCK BRAKE SYSTEM (ABS)
3. Control Wire Continuity Test
6-88
GENERAL INFORMATION
4. Control Wire Shorted to Ground Test
6-88
Description and Operation
7-1
DTC P2301
6-88
ABS CAN Communication Functionality
7-1
1. Ignition Coil Shorted to Voltage Test
6-88
Pressure Hold
7-3
2. Open Test
6-88
Pressure Decrease
7-3
DTC P2303
6-88
Pressure Increase
7-3
1. Ignition Coil Test
6-88
Initialization Self-Test
7-3
2. Input Voltage Test
6-89
ABS Indicator
7-3
3. Control Wire Continuity Test
6-89
4. Control Wire Shorted to Ground Test
6-89
7.2 DTC C1018, C1041, C1042, C1044, C1224,
DTC P2304
6-89
1. Ignition Coil Shorted to Voltage Test
6-89
C1225
2. Open Test
6-89
Description and Operation
7-4
Conditions for Setting the DTC
7-4
6.26 ENGINE CRANKS, BUT WILL NOT
Action Taken When the DTC Sets
7-5
START
Diagnostic Tips
7-5
Description and Operation
6-90
Connector Information
7-5
Engine Cranks but Will Not Start
6-90
DTC C1018, C1042, C1224
7-6
1. Preliminary Engine Tests
6-90
1. Front HCU Internal Power Circuit Short to Ground
2. Check Engine Lamp Test
6-90
Test
7-6
3. Spark Present Test
6-90
2. Internal Power Circuit Short to Voltage Test
7-6
4. Compression Test
6-91
3. Ground Circuit Test
7-6
5. Fuel Pump Voltage Test
6-91
4. Power Circuit Test
7-7
6. Fuel System Test
6-91
5. Pump Motor Current Draw Test
7-7
7. Fuel Pump Open Circuit Test
6-91
6. ABS ECU Test
7-7
DTC C1041, C1044, C1225
7-7
6.27 HESITATION, LOSS OF POWER
1. Rear HCU Internal Power Circuit Short to Ground
Test
7-7
Description and Operation
6-92
2. Internal Power Circuit Short to Voltage Test
7-7
Connector Information
6-92
3. Ground Circuit Test
7-7
Hesitation, Loss of Power Test
6-93
4. Power Circuit Test
7-7
1. Preliminary Engine Tests
6-93
5. Pump Motor Current Draw Test
7-7
2. Vacuum Leak Test
6-94
6. ABS ECU Test
7-7
3. Spark Present Test
6-94
4. Compression Test
6-94
7.3 DTC C1021, C1023
5. Fuel System Test
6-94
Description and Operation
7-9
6.28 STARTS, THEN STALLS
Conditions for Setting the DTC
7-9
Action Taken When the DTC Sets
7-9
Description and Operation
6-95
Diagnostic Tips
7-10
Diagnostic Tips
6-95
Connector Information
7-10
Connector Information
6-95
DTC C1021 (Front), C1023 (Rear)
7-10
Starts, Then Stalls
6-97
1. Electrical Interference Test
7-10
1. Throttle Test
6-97
2. Validation of Current DTC Test
7-10
2. Fuel System Test
6-97
3. Worn or Damaged Components Test
7-10
3. System Power Test
6-97
7.4 DTC C1025, C1032, C1206
6.29 MISFIRE AT IDLE OR UNDER LOAD
Description and Operation
7-12
Description and Operation
6-98
Conditions for Setting the DTC
7-13
Diagnostic Tips
6-98
Action Taken When the DTC Sets
7-13
TABLE OF CONTENTS XIII
TABLE OF CONTENTS
Diagnostic Tips
7-13
2. Brake Lamp Operation Test
7-26
Connector Information
7-13
3. BCM DTC Test
7-27
DTC C1025, C1032, C1206
7-14
1. Electrical Interference Test
7-14
7.9 DTC C1151, C1153
2. Loose or Damaged Connections Test
7-14
Description and Operation
7-28
3. Front WSS Test
7-14
Conditions for Setting the DTC
7-28
4. (O/BK) Open Test
7-14
Action Taken When the DTC Sets
7-28
5. (O/BE) Open Test
7-14
Diagnostic Tips
7-28
6. Shorted Wires Test
7-14
DTC C1151
7-28
7. (O/BK) Ground Test
7-14
1. Validation of Current DTC Test
7-28
8. (O/BE) Ground Test
7-14
2. Brake System Test
7-28
9. (O/BK) Voltage Test
7-14
3. ABS ECU Test
7-28
DTC C1153
7-28
7.5 DTC C1027, C1034, C1208
1. Validation of Current DTC Test
7-28
Description and Operation
7-15
2. Brake System Test
7-29
Conditions for Setting the DTC
7-15
3. ABS ECU Test
7-29
Action Taken When the DTC Sets
7-16
Diagnostic Tips
7-16
7.10 DTC C1158, C1178, C1184
Connector Information
7-16
Description and Operation
7-30
DTC C1027, C1034, C1208
7-17
Conditions for Setting the DTC
7-30
1. Electrical Interference Test
7-17
Action Taken When the DTC Sets
7-30
2. Loose or Damaged Connections Test
7-17
Diagnostic Tips
7-30
3. Rear WSS Test
7-17
DTC C1158
7-30
4. (O/BN) Open Test
7-17
1. Validation of Current DTC Test
7-30
5. (O/PK) Open Test
7-17
2. Perform ABS Service Test
7-30
6. Shorted Wires Test
7-17
DTC C1178, C1184
7-30
7. (O/BN) Ground Test
7-17
1. Validation of Current DTC Test
7-30
8. (O/PK) Ground Test
7-17
2. Successful Calibration Test
7-30
9. (O/BN) Voltage Test
7-17
3. Speedometer Test
7-30
7.6 DTC C1052, C1102
7.11 DTC C1192, C1193
Description and Operation
7-19
Description and Operation
7-32
Conditions for Setting the DTC
7-20
Conditions for Setting the DTC
7-33
Action Taken When the DTC Sets
7-20
Action Taken When the DTC Sets
7-33
Diagnostic Tips
7-20
Diagnostic Tips
7-33
Connector Information
7-20
Connector Information
7-33
DTC C1052, C1102
7-20
DTC C1192, C1193
7-33
1. Rear HCU Internal Power Circuit Short to Ground
1. Front HCU Internal Power Circuit Short to Ground
Test
7-20
Test
7-33
2. Pump Motor Current Draw Test
7-21
2. Pump Motor Current Draw Test
7-34
3. ABS ECU Test
7-21
3. ABS ECU Test
7-34
7.7 DTC C1055
7.12 DTC C1212
Description and Operation
7-22
Description and Operation
7-35
Circuit Description
7-22
Conditions for Setting the DTC
7-35
Conditions for Setting the DTC
7-22
Action Taken When the DTC Sets
7-35
Action Taken When the DTC Sets
7-22
Diagnostic Tips
7-35
Diagnostic Tips
7-22
Connector Information
7-35
Connector Information
7-22
DTC C1212
7-36
DTC C1055
7-24
1. Validation of Current DTC Test
7-36
1. Battery Circuit Voltage Test
7-24
2. Brake Lamp Operation Test
7-36
2. Battery Power Circuit Resistance Test
7-24
3. BCM DTC Test
7-37
3. Ground Circuit Resistance Test
7-24
7.13 DTC C1561, C1562, C1563, C1564,
7.8 DTC C1094
C1565
Description and Operation
7-25
Description and Operation
7-38
Conditions for Setting the DTC
7-25
Conditions for Setting the DTC
7-39
Action Taken When the DTC Sets
7-25
Action Taken When the DTC Sets
7-39
Diagnostic Tips
7-25
Diagnostic Tips
7-39
Connector Information
7-25
Connector Information
7-39
DTC C1094
7-26
DTC C1561-C1565
7-39
1. Validation of Current DTC Test
7-26
XIV TABLE OF CONTENTS
TABLE OF CONTENTS
1. Front HCU Apply Solenoid Circuit Short to Ground
A.2 BOSCH COMPACT 1.1M CONNECTOR
Test
7-39
Bosch Compact 1.1M Connector
A-2
2. Release Solenoid Circuit Short to Ground Test
7-40
General
A-2
3. HCU Apply Solenoid Circuit Short to Voltage
Housings
A-2
Test
7-40
Removing Socket Terminal
A-2
4. Release Solenoid Circuit Short to Voltage Test
7-40
Installing Socket Terminal
A-2
5. HCU Apply Circuit Resistance Test
7-40
6. HCU Release Circuit Resistance Test
7-40
A.3 DELPHI 100W MICRO-PACK SEALED
7. HCU Apply and Release Circuits Test
7-40
CONNECTOR
8. HCU Apply and Release Solenoid Test
7-40
9. HCU Diode Test A
7-40
Delphi 100W Micro-Pack Sealed Connector Repair
A-3
10. HCU Diode Test B
7-40
General
A-3
11. ABS ECU Test
7-40
Separating Socket Housing From ECM
A-3
Mating Socket Housing To ECM
A-3
7.14 DTC C1567, C1568, C1571, C1572,
Removing Socket Terminal
A-3
C1573
Installing Socket Terminal
A-3
Crimping Terminals
A-4
Description and Operation
7-41
Conditions for Setting the DTC
7-42
A.4 DELPHI 150 METRI-PACK SEALED
Action Taken When the DTC Sets
7-42
CONNECTORS
Diagnostic Tips
7-42
Connector Information
7-42
Delphi 150 Metri-Pack Sealed Connector Repair
A-5
DTC C1567, C1568, C1571, C1572, C1573
7-43
General
A-5
1. Rear HCU Apply Solenoid Circuit Short to Ground
Separating Pin and Socket Housings
A-5
Test
7-43
Mating Pin and Socket Housings
A-5
2. Rear Release Solenoid Circuit Short to Ground
Removing Socket Terminal
A-5
Test
7-43
Inserting Socket Terminal
A-5
3. HCU Apply Solenoid Circuit Short to Voltage
Test
7-43
A.5 DELPHI 280 METRI-PACK UNSEALED
4. Release Solenoid Circuit Short to Voltage Test
7-43
CONNECTORS
5. HCU Apply Circuit Resistance Test
7-43
Fuse Block Repair
A-7
6. HCU Release Circuit Resistance Test
7-43
Removing Socket Terminals
A-7
7. HCU Apply and Release Circuits Test
7-43
Installing Socket Terminals
A-7
8. HCU Apply and Release Solenoid Test
7-43
Crimping Terminals
A-7
9. HCU Diode Test A
7-43
10. HCU Diode Test B
7-43
A.6 DELPHI 480 METRI-PACK UNSEALED
11. ABS ECU Test
7-43
CONNECTORS
7.15 ABS INDICATOR ALWAYS ON OR
Delphi 480 Metri-Pack Unsealed Connector Repair
A-8
INOPERATIVE
General
A-8
Separating Pin and Socket Housings
A-8
Description and Operation
7-45
Mating Pin and Socket Housings
A-8
Diagnostic Tips
7-45
Removing Socket Terminals
A-8
Connector Information
7-45
Installing Socket Terminals
A-8
ABS Indicator Always On or Inoperative
7-47
1. DTC Test
7-47
A.7 DELPHI 630 METRI-PACK UNSEALED
2. ABS Lamp Function Test
7-47
3. CAN High Circuit Continuity Test
7-47
CONNECTORS
4. CAN Low Circuit Continuity Test
7-47
Delphi 630 Metri-Pack Unsealed Connector Repair
A-9
5. ABS Power Circuit Test
7-47
Separating Pin and Socket Housings
A-9
6. ABS Ground Circuit Test
7-47
Mating Pin and Socket Housings
A-9
7. ABS ECU Test
7-47
Removing Socket Terminal
A-9
Installing Socket Terminal
A-9
APPENDIX A CONNECTOR REPAIR
A.8 DELPHI 800 METRI-PACK SEALED MAIN
A.1 AUTOFUSE UNSEALED ELECTRICAL
FUSE HOUSING
CONNECTORS
Delphi 800 Metri-Pack Sealed Main Fuse Housing
Repair
A-10
Autofuse Unsealed Connector Repair
A-1
Removing Socket Terminals
A-10
General
A-1
Installing Socket Terminals
A-10
Disassembly
A-1
Assembly
A-1
TABLE OF CONTENTS XV
TABLE OF CONTENTS
Preparing Wire Leads for Crimping
A-25
A.9 DELPHI METRI-PACK TERMINAL
Crimping a Mini Terminal to Wire Lead
A-25
REPAIR
Inspecting Crimps
A-25
Metri-Pack Terminal Crimps
A-11
Matching Terminal To Crimper
A-11
A.16 DEUTSCH DTM SEALED SOLID
Preparing Wire Lead
A-11
BARREL MINI TERMINAL REPAIR
Crimping Wire Core
A-11
Deutsch DTM Sealed Solid Barrel Terminal Crimps
A-26
Crimping Insulation/Seal
A-11
Preparing Wire Leads For Crimping
A-26
Inspecting Crimps
A-12
Adjusting Crimper Tool
A-26
A.10 DELPHI MICRO 64 SEALED
Crimping a Barrel Contact To Wire Lead
A-26
Inspecting Crimps
A-26
CONNECTORS
Delphi Micro 64 Sealed Connector Repair
A-13
A.17 JAE MX19 SEALED CONNECTORS
General
A-13
JAE MX19 Sealed Connectors
A-28
Separating Pin and Socket Housings
A-13
Connector Housings
A-28
Mating Pin and Socket Housings
A-13
Removing Terminals
A-28
Removing Terminal
A-13
Installing Terminals
A-28
Installing Terminal
A-14
Crimping Terminals
A-28
Preparing Wire Leads for Crimping
A-14
Crimping Terminals
A-14
A.18 MOLEX CMC SEALED CONNECTORS
Inspecting Crimps
A-14
Molex CMC Sealed Connectors
A-29
Separating the Connector
A-29
A.11 DELPHI GT 150 SEALED
Removing Terminals
A-29
CONNECTORS
Installing Terminals
A-29
Delphi GT 150 Sealed Connector Repair
A-16
Crimping Terminals
A-30
General
A-16
Separating Pin and Socket Housings
A-16
A.19 MOLEX MX 150 SEALED
Mating Pin and Socket Housings
A-16
CONNECTORS
Removing Socket Terminals
A-16
Molex MX 150 Sealed Connector Repair
A-31
Installing Socket Terminals
A-16
Separating Pin and Socket Housings
A-31
Mating Pin and Socket Housings
A-31
A.12 DELPHI GT 280 SEALED 73-TERMINAL
Removing Terminals
A-31
ECM CONNECTOR
Installing Terminals
A-31
Delphi GT 280 Sealed 73-Terminal ECM Connector
A-18
Crimp Terminal to Lead
A-32
Separating Socket Housing From ECM
A-18
Prepare Lead
A-32
Mating Socket Housing To ECM
A-18
Prepare Tool
A-32
Socket Terminal
A-18
Position Terminal in the Punch/Die
A-33
ECM Ground Terminal
A-18
Insert Stripped Lead
A-33
Crimp Terminal to Lead
A-34
A.13 DEUTSCH DT SEALED CONNECTORS
Inspect Crimp
A-34
Deutsch DT Sealed Connector Repair
A-20
A.20 TYCO 070 MULTILOCK UNSEALED
General
A-20
Separating Pin and Socket Housings
A-20
CONNECTOR
Mating Pin and Socket Housings
A-20
Tyco 070 Multilock Unsealed Connector Repair
A-35
Removing Socket Terminals
A-20
General
A-35
Installing Socket Terminals
A-20
Separating Pin and Socket Housings
A-35
Removing Pin Terminals
A-22
Mating Pin and Socket Housings
A-35
Installing Pin Terminals
A-22
Removing Terminals from Housing
A-35
Crimping Terminals
A-23
Inserting Terminals into Housing
A-36
Preparing Wire Leads for Crimping
A-36
A.14 DEUTSCH DT SEALED TERMINAL
Crimping Terminals to Leads
A-37
REPAIR
Inspecting Crimped Terminals
A-38
Deutsch DT Sealed Terminal Crimps
A-24
A.21 TYCO GET 64 SEALED CONNECTOR
Preparing Wire Leads for Crimping
A-24
Crimping Terminal to Lead
A-24
Tyco GET 64 Sealed Connector
A-39
Inspecting Crimps
A-24
General
A-39
Housings
A-39
A.15 DEUTSCH DTM SEALED MINI
Removing Socket Terminals
A-39
TERMINAL REPAIR
Installing Socket Terminals
A-39
Crimping Terminals
A-40
Deutsch DTM Sealed Mini Terminal Crimps
A-25
XVI TABLE OF CONTENTS
TABLE OF CONTENTS
2013 Softail Wiring Diagrams
B-7
A.22 TYCO MCP SEALED CONNECTOR
Tyco MCP Sealed Connector
A-41
APPENDIX C CONVERSIONS
General
A-41
Housing
A-41
C.1 METRIC CONVERSION
Removing the Large Terminals
A-41
Removing the Small Terminals
A-41
Conversion Table
C-1
Installing Terminals
A-42
Crimping Terminals
A-42
C.2 FLUID CONVERSIONS
United States System
C-2
A.23 SEALED SPLICE CONNECTORS
Metric System
C-2
Sealed Splice Connector Repair
A-43
British Imperial System
C-2
General
A-43
Preparing Wire Leads
A-43
C.3 TORQUE CONVERSIONS
Splicing Wire Leads
A-43
United States System
C-3
Inspecting Seals
A-43
Metric System
C-3
APPENDIX B WIRING
APPENDIX D GLOSSARY
B.1 CONNECTORS
D.1 GLOSSARY
Connector Locations
B-1
Acronyms and Abbreviations
D-1
Function/Location
B-1
Place and Color
B-1
REFERENCE MATERIAL
Connector Number
B-1
Repair Instructions
B-1
TOOLS
I
B.2 WIRING DIAGRAMS
TORQUE VALUES
XIX
Wiring Diagram Information
B-5
Wire Color Codes
B-5
INDEX
XXI
Wiring Diagram Symbols
B-5
TABLE OF CONTENTS XVII
TABLE OF CONTENTS
SUBJECT
PAGE NO.
1.1 SPECIFICATIONS AND COMPONENT LOCATIONS
1-1
1.2 DIAGNOSTIC TOOLS
1-11
1.3 DIAGNOSTICS AND TROUBLESHOOTING
1-15
HOME
SPECIFICATIONS AND COMPONENT
LOCATIONS
1.1
SPECIFICATIONS
Table 1-6. Ignition Coil Specifications
Table 1-1. Fuel System Specifications
WINDING
RESISTANCE
FUEL SYSTEM
TYPE
Ignition
coil primary resistance
0.3-1.5 Ohm
at room temperature
Intake
Side draft
Ignition coil secondary resist-
5500-7500 Ohms
Recommended fuel
91 Octane
ance at room temperature
(except FXS/B)
Table 1-2. Idle Speed Specifications
Ignition coil secondary resist-
2500-3500 Ohms
ance at room temperature
ADJUSTMENT
RPM
(FXS/B)
Normal idle speed
950-1050 Nominal, non-
adjustable
Table 1-7. Starter Specifications
STARTER
SPECIFICATIONS
Table 1-3. Battery Specifications
Cranking current
200A
BATTERY
SPECIFICATIONS
Free speed
3000 rpm (min)
Size
12V/19 AH/315CCA
Free current
90A
T
ype
Sealed, AGM
Stall torque
8.0 ft-lbs (10.8 Nm)
Table 1-4. Spark Plug Specifications
Table 1-8. Fuel Pump Pressure Specifications
SPARK PLUG
SPECIFICATIONS
RANGE
VALUE
Gap
0.038-0.043 in.
0.97-1.09 mm
Normal
55-62 psi (380-425 kPA)
T
orque with anti-seize
12-18 ft-lbs
16.3-24.4 Nm
applied to threads
T
ype
Harley-Davidson No. 6R12
Table 1-9. Alternator Specifications
MEASUREMENT
VALUE
Table 1-5. Spark Plug Cable Specifications
AC voltage output
16-23 VAC per 1000 rpm
Stator coil resistance
0.1-0.2 Ohm
SPECIFICATION
FRONT
REAR
Length in.
(except
18.75-19.50
6.50-6.75
FXS/B)
Table 1-10. Regulator Specifications
Length mm (except
476.3-495.3
165.1-171.5
MEASUREMENT
VALUE
FXS/B)
Amperes @ 3600 rpm
35-50A
Resistance-ohms
4688-13,007
1625-4502
(except FXS/B)
Voltage @ 3600 rpm
14.3-14.7V @ 75 °F (24 °C)
Length in.
(FXS/B)
7.25-7.75
7.25-7.75
Length
mm (FXS/B)
184.2-196.9
184.2-196.9
Table 1-11. Fuse Specifications
Resistance-ohms
1813-5170
1813-5170
ITEM
RATING (AMPERES)
(FXS/B)
Battery fuse
15
Main fuse
40
P&A fuse
15
COMPONENT LOCATIONS
Some components and connectors are not easily located on
the motorcycle. The following graphics show locations for these
components and connectors. The graphics are generally
ordered from front to back around the motorcycle.
2013 Softail Diagnostics: General Information 1-1
HOME
ed03290
ed03293
1
2
2
1
1. Horn [122]
1. Auxiliary lamps [73]
2. Horn
2. Auxiliary lamps switch [109]
Figure 1-1. Horn: FXS/B
Figure 1-4. Auxiliary Lamps: FLSTC, FLSTN
ed03291
ed03294
3
2
4
1
1. Head lamp [38]
Figure 1-2. Front HCU [254]
2. Front WSS [167]
3. Instruments [20]
4. Left hand control [24]
ed03292
Figure 1-5. Under Fuel Tank Left Side
2
1
5
3
4
1. Voltage regulator to stator [47]
2. Front HO2 sensor [138]
3. Voltage regulator [77]
4. JSS [133]
5. CKP sensor [79]
Figure 1-3. Under Voltage Regulator
1-2 2013 Softail Diagnostics: General Information
HOME
ed03295
ed03297
1
2
3
2
3
1
4
1. Engine
1. Speedometer [39]
2. Rear ACR [203R]
2. Indicator lamps [21]
3. Front ACR [203F]
3. Ignition switch [33]
4. Fuel pump and sender [141]
Figure 1-6. Under Fuel Tank Right Side
Figure 1-8. Under Console: Except FXS/B
ed03296
ed03335
1
2
3
1. Right hand controls [22-1]
2. Right hand controls [22-2]
Figure 1-9. Oil Pressure Switch [120]
3. Front turn signals [31]
Figure 1-7. Under Fuel Tank Right Side
ed03298
Figure 1-10. Under Console [141]: FXS/B Typical
2013 Softail Diagnostics: General Information 1-3
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