Ford Mondeo (petrol engines). Manual - part 3

 

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Ford Mondeo (petrol engines). Manual - part 3

 

 

0•11

Roadside Repairs

To change a wheel, remove the spare

wheel and jack, apply the handbrake, and
chock the wheel diagonally opposite the
one to be changed. On manual transmission
models, select first or reverse gear; on
automatic transmission models, place the
selector lever in “P”. Make sure that the
vehicle is located on firm level ground. Use
the flat end of the wheelbrace carefully to
remove the trim covering the wheel nuts,
then slightly loosen the wheel nuts with the
brace  (see illustrations). Locate the jack
head in the jacking point nearest to the
wheel to be changed, ensuring that the
channel in the jack head fits over the body
flange  (see illustrations) and turn its
handle to raise the jack. When the wheel is
clear of the ground, remove the nuts and lift
off the wheel. Fit the spare wheel, and
moderately tighten the nuts. Lower the
vehicle, then tighten the nuts fully and refit
the trim. With the spare wheel in position,
remove the chock, and stow the jack and
tools.

When jacking up the vehicle to carry out

repair or maintenance tasks, position the jack
as follows.

If the front of the vehicle is to be raised,

either place the jack head under the sump,
with a block of wood to prevent damage, or
place a jacking beam across the two front
points “B” shown in the accompanying
illustration, and lift the vehicle evenly.

To raise the rear of the vehicle, place a

jacking beam across the two rear points “B”
shown in the accompanying illustration, and
lift the vehicle evenly.

To raise the side of the vehicle, place the

jack head under the appropriate point
indicated in the accompanying illustration - if
a trolley jack or similar is used on the points
“A” provided for the vehicle’s jack, make up a
wooden spacer with a groove cut in it to
accept the underbody flange, so that there is

no risk of the jack slipping or buckling the
flange. Never work under, around or near a
raised vehicle unless it is adequately
supported in at least two places with axle
stands or suitable sturdy blocks.

The vehicle may be towed, for breakdown

recovery purposes only, using the towing eyes
positioned at the front and rear of the vehicle
(see illustrations). These eyes are intended
for towing loads only, and must not be used
for lifting the vehicle, either directly or
indirectly.

If the vehicle is equipped with automatic

transmission, the following precautions must
be observed if the vehicle is to be towed,
particularly if any kind of transmission fault is
suspected. Preferably, a front-end-suspended
tow should be used (ie with the front wheels
off the ground). If this is not possible, place
the selector lever in “N” and tow the vehicle -
forwards only, never backwards - for a
distance of no more than 30 miles (50 km),
and at speeds no greater than 30 mph 
(50 km/h).

Jacking, towing and wheel changing

Front towing eye

Rear towing eye

Use flat end of wheelbrace to remove trim

covering roadwheel nuts

Slacken roadwheel nuts in diagonal

sequence

With jack base on firm ground, locate jack

head in jacking point - indentations

(arrowed) in sill identify jacking points

Jacking and supporting

points

A  Jacking points (for

vehicle jack in roadside
use) - support points (for
axle stands in
servicing/overhaul work)

B  Jacking points (for

trolley jack or workshop
hoist in
servicing/overhaul work)
- additional support
points

0•12

When jump-starting a car using a
booster battery, observe the following
precautions:

A) Before connecting the booster

battery, make sure that the ignition is
switched off.

B) Ensure that all electrical equipment

(lights, heater, wipers, etc) is
switched off.

C) Make sure that the booster battery is

the same voltage as the discharged
one in the vehicle.

D) If the battery is being jump-started

from the battery in another vehicle,
the two vehcles MUST NOT TOUCH
each other.

E) Make sure that the transmission is in

neutral (or PARK, in the case of
automatic transmission).

Jump starting will get you out
of trouble, but you must correct
whatever made the battery go
flat in the first place. There are 

three possibilities:

1

The battery has been drained by
repeated attempts to start, or by

leaving the lights on.

2

The charging system is not working
properly (alternator drivebelt slack

or broken, alternator wiring fault or
alternator itself faulty).

3

The battery itself is at fault
(electrolyte low, or battery worn out).

Connect one end of the red jump lead to
the positive (+) terminal of the flat
battery

Connect the other end of the red lead to
the positive (+) terminal of the booster
battery.

Connect one end of the black jump lead
to the negative (-) terminal of the
booster battery

Connect the other end of the black
jump lead to a bolt or bracket on the
engine block, well away from the
battery, on the vehicle to be started.

1

2

3

4

Make sure that the jump leads will not
come into contact with the fan, drive-
belts or other moving parts of the
engine.

5

Start the engine using the booster
battery, then with the engine running at
idle speed, disconnect the jump leads in
the reverse order of connection.

6

Roadside Repairs

Booster battery (jump) starting

0•13

Roadside Repairs

Puddles on the garage floor or drive, or

obvious wetness under the bonnet or 
underneath the car, suggest a leak that needs
investigating. It can sometimes be difficult to
decide where the leak is coming from,
especially if the engine bay is very dirty
already. Leaking oil or fluid can also be blown
rearwards by the passage of air under the car,
giving a false impression of where the
problem lies.

Warning: Most automotive oils
and fluids are poisonous. Wash
them off skin, and change out of
contaminated clothing, without
delay.

Identifying leaks

The smell of a fluid leaking
from the car may provide a
clue to what’s leaking. Some
fluids are distictively coloured.

It may help to clean the car carefully
and to park it over some clean paper
overnight as an aid to locating the
source of the leak.
Remember that some leaks may only
occur while the engine is running.

Sump oil

Gearbox oil

Brake fluid

Power steering fluid

Oil from filter

Antifreeze

Engine oil may leak from the drain plug...

...or from the base of the oil filter.

Leaking antifreeze often leaves a crystalline
deposit like this.

Gearbox oil can leak from the seals at the
inboard ends of the driveshafts.

A leak occurring at a wheel is almost
certainly brake fluid.

Power steering fluid may leak from the pipe
connectors on the steering rack.

0•14

Conversion Factors

Length (distance)

Inches (in)

x 25.4

= Millimetres (mm)

x 0.0394 = Inches (in)

Feet (ft)

x 0.305

= Metres (m)

x 3.281 = Feet (ft)

Miles

x 1.609

= Kilometres (km)

x 0.621 = Miles

Volume (capacity)

Cubic inches (cu in; in

3

)

x 16.387 = Cubic centimetres (cc; cm

3

)

x 0.061 = Cubic inches (cu in; in

3

)

Imperial pints (Imp pt)

x 0.568 = Litres (l)

x 1.76

= Imperial pints (Imp pt)

Imperial quarts (Imp qt)

x 1.137 = Litres (l)

x 0.88

= Imperial quarts (Imp qt)

Imperial quarts (Imp qt)

x 1.201 = US quarts (US qt)

x 0.833 = Imperial quarts (Imp qt)

US quarts (US qt)

x 0.946 = Litres (l)

x 1.057 = US quarts (US qt)

Imperial gallons (Imp gal)

x 4.546 = Litres (l)

x 0.22

= Imperial gallons (Imp gal)

Imperial gallons (Imp gal)

x 1.201 = US gallons (US gal)

x 0.833 = Imperial gallons (Imp gal)

US gallons (US gal)

x 3.785 = Litres (l)

x 0.264 = US gallons (US gal)

Mass (weight)

Ounces (oz)

x 28.35 = Grams (g)

x 0.035 = Ounces (oz)

Pounds (lb)

x 0.454 = Kilograms (kg)

x 2.205 = Pounds (lb)

Force

Ounces-force (ozf; oz)

x 0.278 = Newtons (N)

x 3.6

= Ounces-force (ozf; oz)

Pounds-force (lbf; lb)

x 4.448 = Newtons (N)

x 0.225 = Pounds-force (lbf; lb)

Newtons (N)

x 0.1

= Kilograms-force (kgf; kg)

x 9.81

= Newtons (N)

Pressure

Pounds-force per square inch

x 0.070 = Kilograms-force per square

x 14.223 = Pounds-force per square inch

(psi; lbf/in

2

; lb/in

2

)

centimetre (kgf/cm

2

; kg/cm

2

)

(psi; lbf/in

2

; lb/in

2

)

Pounds-force per square inch

x 0.068 = Atmospheres (atm)

x 14.696 = Pounds-force per square inch

(psi; lbf/in

2

; lb/in

2

)

(psi; lbf/in

2

; lb/in

2

)

Pounds-force per square inch

x 0.069 = Bars

x 14.5

= Pounds-force per square inch

(psi; lbf/in

2

; lb/in

2

)

(psi; lbf/in

2

; lb/in

2

)

Pounds-force per square inch

x 6.895 = Kilopascals (kPa)

x 0.145 = Pounds-force per square inch

(psi; lbf/in

2

; lb/in

2

)

(psi; lbf/in

2

; lb/in

2

)

Kilopascals (kPa)

x 0.01

= Kilograms-force per square

x 98.1

= Kilopascals (kPa)

centimetre (kgf/cm

2

; kg/cm

2

)

Millibar (mbar)

x 100

= Pascals (Pa)

x 0.01

= Millibar (mbar)

Millibar (mbar)

x 0.0145 = Pounds-force per square inch

x 68.947 = Millibar (mbar)

(psi; lbf/in

2

; lb/in

2

)

Millibar (mbar)

x 0.75

= Millimetres of mercury (mmHg)

x 1.333 = Millibar (mbar)

Millibar (mbar)

x 0.401 = Inches of water (inH

2

O)

x 2.491 = Millibar (mbar)

Millimetres of mercury (mmHg)

x 0.535 = Inches of water (inH

2

O)

x 1.868 = Millimetres of mercury (mmHg)

Inches of water (inH

2

O)

x 0.036 = Pounds-force per square inch

x 27.68 = Inches of water (inH

2

O)

(psi; lbf/in

2

; lb/in

2

)

Torque (moment of force)

Pounds-force inches

x 1.152 = Kilograms-force centimetre

x 0.868 = Pounds-force inches

(lbf in; lb in)

(kgf cm; kg cm)

(lbf in; lb in)

Pounds-force inches

x 0.113 = Newton metres (Nm)

x 8.85

= Pounds-force inches

(lbf in; lb in)

(lbf in; lb in)

Pounds-force inches

x 0.083 = Pounds-force feet (lbf ft; lb ft)

x 12

= Pounds-force inches

(lbf in; lb in)

(lbf in; lb in)

Pounds-force feet (lbf ft; lb ft)

x 0.138 = Kilograms-force metres

x 7.233 = Pounds-force feet (lbf ft; lb ft)

(kgf m; kg m)

Pounds-force feet (lbf ft; lb ft)

x 1.356 = Newton metres (Nm)

x 0.738 = Pounds-force feet (lbf ft; lb ft)

Newton metres (Nm)

x 0.102 = Kilograms-force metres

x 9.804 = Newton metres (Nm)

(kgf m; kg m)

Power

Horsepower (hp)

x 745.7 = Watts (W)

x 0.0013 = Horsepower (hp)

Velocity (speed)

Miles per hour (miles/hr; mph)

x 1.609 = Kilometres per hour (km/hr; kph) x 0.621 = Miles per hour (miles/hr; mph)

Fuel consumption*

Miles per gallon (mpg)

x 0.354 = Kilometres per litre (km/l)

x 2.825 = Miles per gallon (mpg)

Temperature

Degrees Fahrenheit = (°C x 1.8) + 32

Degrees Celsius (Degrees Centigrade; °C) = (°F - 32) x 0.56

* It is common practice to convert from miles per gallon (mpg) to litres/100 kilometres (l/100km), where mpg x l/100 km = 282

 

 

 

 

 

 

 

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