Ford Orion. Manual - part 2

 

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Ford Orion. Manual - part 2

 

 

Maintenance & Servicing  

1•5

1

Extended service - every 30 000 miles
or 3 years, whichever occurs first

Carry out all operations listed above, plus the following:

m

m

Renew the coolant (Section 28)

m

m

Renew the air cleaner filter element (Section 29). Note
that this task must be carried out at more frequent
intervals if the vehicle is used in dusty or polluted
conditions

m

m

Check the Positive Crankcase Ventilation (PCV) system,
and clean the filter (Section 30)

m

m

Renew the spark plugs - Zetec engines only (Section 27)

m

m

Check the oil filler cap - HCS engines only (Section 31)

m

m

Renew the automatic transmission fluid (Section 32)

m

m

Check the handbrake adjustment (Section 33)

Every 60 000 miles

Carry out all operations listed above, plus the following:

m

m

Renew the timing belt (Section 34)

m

m

Renew the fuel filter (Section 35)

Every 3 years (regardless of
mileage)

m

m

Renew the brake fluid (Section 36)

Engine compartment component locations - 1.3 litre HCS carburettor engine

1  Oil level dipstick location
2  Anti-theft alarm horn
3  Windscreen wiper motor
4  Air cleaner
5  Engine oil filler cap

6  Brake master cylinder reservoir
7  Battery
8  Ignition module
9  Washer fluid reservoir

10  Transmission

11  Clutch operating lever and 

cable

12  Cooling fan
13  Starter motor
14  Exhaust heat shield/air 

deflector

15  Vehicle identification plate 

(VIN)

16  Alternator
17  Coolant expansion tank
18  Suspension upper mounting 

1•6

Maintenance & Servicing

Engine compartment component locations

- 1.6 litre CVH carburettor engine

1  Oil level dipstick location
2  Anti-theft alarm horn
3  Windscreen wiper motor
4  Air cleaner
5  Engine oil filler cap
6  Brake master cylinder reservoir
7  Battery
8  DIS Ignition coil
9  Ignition module

10  Washer fluid reservoir
11  Transmission
12  Clutch cable
13  Cooling fan
14  Starter motor
15  Exhaust heat shield/air deflector
16  Vehicle identification plate (VIN)
17  Intake air temperature control valve
18  Coolant expansion tank
19  Suspension upper mounting

Engine compartment component locations

- 1.6 litre CVH EFi fuel injected engine

1  Oil level dipstick location
2  Anti-theft alarm horn
3  Windscreen wiper motor
4  Throttle housing
5  Intake air temperature sensor
6  Fuel pressure regulator
7  EDIS Ignition coil
8  Brake master cylinder reservoir
9  Battery

10  Ignition module
11  Air cleaner housing
12  Washer fluid reservoir
13  Engine oil filler cap
14  Cooling fan
15  Vehicle identification plate (VIN)
16  Starter motor
17  Auxiliary drivebelt
18  Coolant expansion tank
19  Suspension upper mounting
20  MAP sensor

Maintenance & Servicing  

1•7

1

Engine compartment component locations

- 1.6 litre Zetec SEFi fuel injected engine

1  Throttle housing
2  Inlet manifold
3  EDIS ignition coil
4  Brake master cylinder reservoir
5  Air cleaner housing
6  Air mass meter
7  Vehicle identification plate (VIN)
8  Engine oil filler cap
9  Oil level dipstick location

10  Power steering fluid reservoir
11  Coolant expansion tank
12  Suspension upper mounting

Underside view at front end showing

component locations on the 1.3 litre HCS

carburettor engine model

1  Engine oil filter
2  Engine oil drain plug
3  Horn
4  Alternator
5  Exhaust downpipe
6  Cooling fan
7  Transmission
8  Brake caliper
9  Lower suspension arm

10  Track rod end balljoint
11  Driveshaft
12  Gearshift rod
13  Stabiliser rod (transmission)

1•8

Maintenance & Servicing

Underside view at front end showing

component locations on the 1.6 litre CVH

EFi engine model

1  Driveshaft
2  Engine oil drain plug
3  Horn
4  Alternator
5  Exhaust downpipe
6  Oxygen sensor
7  Transmission
8  Brake caliper
9  Lower suspension arm

10  Track rod
11  Gearshift rod
12  Heatshield
13  Stabiliser rod (transmission)
14  Catalytic converter

Underside view at front end showing

component locations on the 1.6 litre Zetec

SEFi engine model

1  Driveshaft
2  Horn
3  Alternator
4  Exhaust downpipe
5  Transmission
6  Brake caliper
7  Lower suspension arm
8  Track rod
9  Gearshift rod

10  Stabiliser rod (transmission)
11  Catalytic converter
12  Engine oil drain plug

 

 

 

 

 

 

 

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